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esphome/esphome/components/atm90e32/atm90e32.cpp
2025-05-29 01:59:38 -05:00

874 lines
37 KiB
C++

#include "atm90e32.h"
#include <cinttypes>
#include <cmath>
#include "esphome/core/log.h"
namespace esphome {
namespace atm90e32 {
static const char *const TAG = "atm90e32";
void ATM90E32Component::loop() {
if (this->get_publish_interval_flag_()) {
this->set_publish_interval_flag_(false);
for (uint8_t phase = 0; phase < 3; phase++) {
if (this->phase_[phase].voltage_sensor_ != nullptr)
this->phase_[phase].voltage_ = this->get_phase_voltage_(phase);
if (this->phase_[phase].current_sensor_ != nullptr)
this->phase_[phase].current_ = this->get_phase_current_(phase);
if (this->phase_[phase].power_sensor_ != nullptr)
this->phase_[phase].active_power_ = this->get_phase_active_power_(phase);
if (this->phase_[phase].power_factor_sensor_ != nullptr)
this->phase_[phase].power_factor_ = this->get_phase_power_factor_(phase);
if (this->phase_[phase].reactive_power_sensor_ != nullptr)
this->phase_[phase].reactive_power_ = this->get_phase_reactive_power_(phase);
if (this->phase_[phase].apparent_power_sensor_ != nullptr)
this->phase_[phase].apparent_power_ = this->get_phase_apparent_power_(phase);
if (this->phase_[phase].forward_active_energy_sensor_ != nullptr)
this->phase_[phase].forward_active_energy_ = this->get_phase_forward_active_energy_(phase);
if (this->phase_[phase].reverse_active_energy_sensor_ != nullptr)
this->phase_[phase].reverse_active_energy_ = this->get_phase_reverse_active_energy_(phase);
if (this->phase_[phase].phase_angle_sensor_ != nullptr)
this->phase_[phase].phase_angle_ = this->get_phase_angle_(phase);
if (this->phase_[phase].harmonic_active_power_sensor_ != nullptr)
this->phase_[phase].harmonic_active_power_ = this->get_phase_harmonic_active_power_(phase);
if (this->phase_[phase].peak_current_sensor_ != nullptr)
this->phase_[phase].peak_current_ = this->get_phase_peak_current_(phase);
// After the local store is collected we can publish them trusting they are within +-1 hardware sampling
if (this->phase_[phase].voltage_sensor_ != nullptr)
this->phase_[phase].voltage_sensor_->publish_state(this->get_local_phase_voltage_(phase));
if (this->phase_[phase].current_sensor_ != nullptr)
this->phase_[phase].current_sensor_->publish_state(this->get_local_phase_current_(phase));
if (this->phase_[phase].power_sensor_ != nullptr)
this->phase_[phase].power_sensor_->publish_state(this->get_local_phase_active_power_(phase));
if (this->phase_[phase].power_factor_sensor_ != nullptr)
this->phase_[phase].power_factor_sensor_->publish_state(this->get_local_phase_power_factor_(phase));
if (this->phase_[phase].reactive_power_sensor_ != nullptr)
this->phase_[phase].reactive_power_sensor_->publish_state(this->get_local_phase_reactive_power_(phase));
if (this->phase_[phase].apparent_power_sensor_ != nullptr)
this->phase_[phase].apparent_power_sensor_->publish_state(this->get_local_phase_apparent_power_(phase));
if (this->phase_[phase].forward_active_energy_sensor_ != nullptr) {
this->phase_[phase].forward_active_energy_sensor_->publish_state(
this->get_local_phase_forward_active_energy_(phase));
}
if (this->phase_[phase].reverse_active_energy_sensor_ != nullptr) {
this->phase_[phase].reverse_active_energy_sensor_->publish_state(
this->get_local_phase_reverse_active_energy_(phase));
}
if (this->phase_[phase].phase_angle_sensor_ != nullptr)
this->phase_[phase].phase_angle_sensor_->publish_state(this->get_local_phase_angle_(phase));
if (this->phase_[phase].harmonic_active_power_sensor_ != nullptr) {
this->phase_[phase].harmonic_active_power_sensor_->publish_state(
this->get_local_phase_harmonic_active_power_(phase));
}
if (this->phase_[phase].peak_current_sensor_ != nullptr)
this->phase_[phase].peak_current_sensor_->publish_state(this->get_local_phase_peak_current_(phase));
}
if (this->freq_sensor_ != nullptr)
this->freq_sensor_->publish_state(this->get_frequency_());
if (this->chip_temperature_sensor_ != nullptr)
this->chip_temperature_sensor_->publish_state(this->get_chip_temperature_());
}
}
void ATM90E32Component::update() {
if (this->read16_(ATM90E32_REGISTER_METEREN) != 1) {
this->status_set_warning();
return;
}
this->set_publish_interval_flag_(true);
this->status_clear_warning();
#ifdef USE_TEXT_SENSOR
this->check_phase_status();
this->check_over_current();
this->check_freq_status();
#endif
}
void ATM90E32Component::setup() {
ESP_LOGCONFIG(TAG, "Running setup");
this->spi_setup();
uint16_t mmode0 = 0x87; // 3P4W 50Hz
uint16_t high_thresh = 0;
uint16_t low_thresh = 0;
if (line_freq_ == 60) {
mmode0 |= 1 << 12; // sets 12th bit to 1, 60Hz
// for freq threshold registers
high_thresh = 6300; // 63.00 Hz
low_thresh = 5700; // 57.00 Hz
} else {
high_thresh = 5300; // 53.00 Hz
low_thresh = 4700; // 47.00 Hz
}
if (current_phases_ == 2) {
mmode0 |= 1 << 8; // sets 8th bit to 1, 3P3W
mmode0 |= 0 << 1; // sets 1st bit to 0, phase b is not counted into the all-phase sum energy/power (P/Q/S)
}
this->write16_(ATM90E32_REGISTER_SOFTRESET, 0x789A); // Perform soft reset
delay(6); // Wait for the minimum 5ms + 1ms
this->write16_(ATM90E32_REGISTER_CFGREGACCEN, 0x55AA); // enable register config access
if (!this->validate_spi_read_(0x55AA, "setup()")) {
ESP_LOGW(TAG, "Could not initialize ATM90E32 IC, check SPI settings");
this->mark_failed();
return;
}
this->write16_(ATM90E32_REGISTER_METEREN, 0x0001); // Enable Metering
this->write16_(ATM90E32_REGISTER_SAGPEAKDETCFG, 0xFF3F); // Peak Detector time (15:8) 255ms, Sag Period (7:0) 63ms
this->write16_(ATM90E32_REGISTER_PLCONSTH, 0x0861); // PL Constant MSB (default) = 140625000
this->write16_(ATM90E32_REGISTER_PLCONSTL, 0xC468); // PL Constant LSB (default)
this->write16_(ATM90E32_REGISTER_ZXCONFIG, 0xD654); // Zero crossing (ZX2, ZX1, ZX0) pin config
this->write16_(ATM90E32_REGISTER_MMODE0, mmode0); // Mode Config (frequency set in main program)
this->write16_(ATM90E32_REGISTER_MMODE1, pga_gain_); // PGA Gain Configuration for Current Channels
this->write16_(ATM90E32_REGISTER_FREQHITH, high_thresh); // Frequency high threshold
this->write16_(ATM90E32_REGISTER_FREQLOTH, low_thresh); // Frequency low threshold
this->write16_(ATM90E32_REGISTER_PSTARTTH, 0x1D4C); // All Active Startup Power Threshold - 0.02A/0.00032 = 7500
this->write16_(ATM90E32_REGISTER_QSTARTTH, 0x1D4C); // All Reactive Startup Power Threshold - 50%
this->write16_(ATM90E32_REGISTER_SSTARTTH, 0x1D4C); // All Reactive Startup Power Threshold - 50%
this->write16_(ATM90E32_REGISTER_PPHASETH, 0x02EE); // Each Phase Active Phase Threshold - 0.002A/0.00032 = 750
this->write16_(ATM90E32_REGISTER_QPHASETH, 0x02EE); // Each phase Reactive Phase Threshold - 10%
if (this->enable_offset_calibration_) {
// Initialize flash storage for offset calibrations
uint32_t o_hash = fnv1_hash(std::string("_offset_calibration_") + this->cs_->dump_summary());
this->offset_pref_ = global_preferences->make_preference<OffsetCalibration[3]>(o_hash, true);
this->restore_offset_calibrations_();
// Initialize flash storage for power offset calibrations
uint32_t po_hash = fnv1_hash(std::string("_power_offset_calibration_") + this->cs_->dump_summary());
this->power_offset_pref_ = global_preferences->make_preference<PowerOffsetCalibration[3]>(po_hash, true);
this->restore_power_offset_calibrations_();
} else {
ESP_LOGI(TAG, "[CALIBRATION] Power & Voltage/Current offset calibration is disabled. Using config file values.");
for (uint8_t phase = 0; phase < 3; ++phase) {
this->write16_(this->voltage_offset_registers[phase],
static_cast<uint16_t>(this->offset_phase_[phase].voltage_offset_));
this->write16_(this->current_offset_registers[phase],
static_cast<uint16_t>(this->offset_phase_[phase].current_offset_));
this->write16_(this->power_offset_registers[phase],
static_cast<uint16_t>(this->power_offset_phase_[phase].active_power_offset));
this->write16_(this->reactive_power_offset_registers[phase],
static_cast<uint16_t>(this->power_offset_phase_[phase].reactive_power_offset));
}
}
if (this->enable_gain_calibration_) {
// Initialize flash storage for gain calibration
uint32_t g_hash = fnv1_hash(std::string("_gain_calibration_") + this->cs_->dump_summary());
this->gain_calibration_pref_ = global_preferences->make_preference<GainCalibration[3]>(g_hash, true);
this->restore_gain_calibrations_();
if (this->using_saved_calibrations_) {
ESP_LOGI(TAG, "[CALIBRATION] Successfully restored gain calibration from memory.");
} else {
for (uint8_t phase = 0; phase < 3; ++phase) {
this->write16_(voltage_gain_registers[phase], this->phase_[phase].voltage_gain_);
this->write16_(current_gain_registers[phase], this->phase_[phase].ct_gain_);
}
}
} else {
ESP_LOGI(TAG, "[CALIBRATION] Gain calibration is disabled. Using config file values.");
for (uint8_t phase = 0; phase < 3; ++phase) {
this->write16_(voltage_gain_registers[phase], this->phase_[phase].voltage_gain_);
this->write16_(current_gain_registers[phase], this->phase_[phase].ct_gain_);
}
}
// Sag threshold (78%)
uint16_t sagth = calculate_voltage_threshold(line_freq_, this->phase_[0].voltage_gain_, 0.78f);
// Overvoltage threshold (122%)
uint16_t ovth = calculate_voltage_threshold(line_freq_, this->phase_[0].voltage_gain_, 1.22f);
// Write to registers
this->write16_(ATM90E32_REGISTER_SAGTH, sagth);
this->write16_(ATM90E32_REGISTER_OVTH, ovth);
this->write16_(ATM90E32_REGISTER_CFGREGACCEN, 0x0000); // end configuration
}
void ATM90E32Component::dump_config() {
ESP_LOGCONFIG("", "ATM90E32:");
LOG_PIN(" CS Pin: ", this->cs_);
if (this->is_failed()) {
ESP_LOGE(TAG, ESP_LOG_MSG_COMM_FAIL);
}
LOG_UPDATE_INTERVAL(this);
LOG_SENSOR(" ", "Voltage A", this->phase_[PHASEA].voltage_sensor_);
LOG_SENSOR(" ", "Current A", this->phase_[PHASEA].current_sensor_);
LOG_SENSOR(" ", "Power A", this->phase_[PHASEA].power_sensor_);
LOG_SENSOR(" ", "Reactive Power A", this->phase_[PHASEA].reactive_power_sensor_);
LOG_SENSOR(" ", "Apparent Power A", this->phase_[PHASEA].apparent_power_sensor_);
LOG_SENSOR(" ", "PF A", this->phase_[PHASEA].power_factor_sensor_);
LOG_SENSOR(" ", "Active Forward Energy A", this->phase_[PHASEA].forward_active_energy_sensor_);
LOG_SENSOR(" ", "Active Reverse Energy A", this->phase_[PHASEA].reverse_active_energy_sensor_);
LOG_SENSOR(" ", "Harmonic Power A", this->phase_[PHASEA].harmonic_active_power_sensor_);
LOG_SENSOR(" ", "Phase Angle A", this->phase_[PHASEA].phase_angle_sensor_);
LOG_SENSOR(" ", "Peak Current A", this->phase_[PHASEA].peak_current_sensor_);
LOG_SENSOR(" ", "Voltage B", this->phase_[PHASEB].voltage_sensor_);
LOG_SENSOR(" ", "Current B", this->phase_[PHASEB].current_sensor_);
LOG_SENSOR(" ", "Power B", this->phase_[PHASEB].power_sensor_);
LOG_SENSOR(" ", "Reactive Power B", this->phase_[PHASEB].reactive_power_sensor_);
LOG_SENSOR(" ", "Apparent Power B", this->phase_[PHASEB].apparent_power_sensor_);
LOG_SENSOR(" ", "PF B", this->phase_[PHASEB].power_factor_sensor_);
LOG_SENSOR(" ", "Active Forward Energy B", this->phase_[PHASEB].forward_active_energy_sensor_);
LOG_SENSOR(" ", "Active Reverse Energy B", this->phase_[PHASEB].reverse_active_energy_sensor_);
LOG_SENSOR(" ", "Harmonic Power B", this->phase_[PHASEB].harmonic_active_power_sensor_);
LOG_SENSOR(" ", "Phase Angle B", this->phase_[PHASEB].phase_angle_sensor_);
LOG_SENSOR(" ", "Peak Current B", this->phase_[PHASEB].peak_current_sensor_);
LOG_SENSOR(" ", "Voltage C", this->phase_[PHASEC].voltage_sensor_);
LOG_SENSOR(" ", "Current C", this->phase_[PHASEC].current_sensor_);
LOG_SENSOR(" ", "Power C", this->phase_[PHASEC].power_sensor_);
LOG_SENSOR(" ", "Reactive Power C", this->phase_[PHASEC].reactive_power_sensor_);
LOG_SENSOR(" ", "Apparent Power C", this->phase_[PHASEC].apparent_power_sensor_);
LOG_SENSOR(" ", "PF C", this->phase_[PHASEC].power_factor_sensor_);
LOG_SENSOR(" ", "Active Forward Energy C", this->phase_[PHASEC].forward_active_energy_sensor_);
LOG_SENSOR(" ", "Active Reverse Energy C", this->phase_[PHASEC].reverse_active_energy_sensor_);
LOG_SENSOR(" ", "Harmonic Power C", this->phase_[PHASEC].harmonic_active_power_sensor_);
LOG_SENSOR(" ", "Phase Angle C", this->phase_[PHASEC].phase_angle_sensor_);
LOG_SENSOR(" ", "Peak Current C", this->phase_[PHASEC].peak_current_sensor_);
LOG_SENSOR(" ", "Frequency", this->freq_sensor_);
LOG_SENSOR(" ", "Chip Temp", this->chip_temperature_sensor_);
}
float ATM90E32Component::get_setup_priority() const { return setup_priority::IO; }
// R/C registers can conly be cleared after the LastSPIData register is updated (register 78H)
// Peakdetect period: 05H. Bit 15:8 are PeakDet_period in ms. 7:0 are Sag_period
// Default is 143FH (20ms, 63ms)
uint16_t ATM90E32Component::read16_(uint16_t a_register) {
uint8_t addrh = (1 << 7) | ((a_register >> 8) & 0x03);
uint8_t addrl = (a_register & 0xFF);
uint8_t data[2];
uint16_t output;
this->enable();
delay_microseconds_safe(1); // min delay between CS low and first SCK is 200ns - 1ms is plenty
this->write_byte(addrh);
this->write_byte(addrl);
this->read_array(data, 2);
this->disable();
output = (uint16_t(data[0] & 0xFF) << 8) | (data[1] & 0xFF);
ESP_LOGVV(TAG, "read16_ 0x%04" PRIX16 " output 0x%04" PRIX16, a_register, output);
return output;
}
int ATM90E32Component::read32_(uint16_t addr_h, uint16_t addr_l) {
const uint16_t val_h = this->read16_(addr_h);
const uint16_t val_l = this->read16_(addr_l);
const int32_t val = (val_h << 16) | val_l;
ESP_LOGVV(TAG,
"read32_ addr_h 0x%04" PRIX16 " val_h 0x%04" PRIX16 " addr_l 0x%04" PRIX16 " val_l 0x%04" PRIX16
" = %" PRId32,
addr_h, val_h, addr_l, val_l, val);
return val;
}
void ATM90E32Component::write16_(uint16_t a_register, uint16_t val) {
ESP_LOGVV(TAG, "write16_ 0x%04" PRIX16 " val 0x%04" PRIX16, a_register, val);
this->enable();
this->write_byte16(a_register);
this->write_byte16(val);
this->disable();
this->validate_spi_read_(val, "write16()");
}
float ATM90E32Component::get_local_phase_voltage_(uint8_t phase) { return this->phase_[phase].voltage_; }
float ATM90E32Component::get_local_phase_current_(uint8_t phase) { return this->phase_[phase].current_; }
float ATM90E32Component::get_local_phase_active_power_(uint8_t phase) { return this->phase_[phase].active_power_; }
float ATM90E32Component::get_local_phase_reactive_power_(uint8_t phase) { return this->phase_[phase].reactive_power_; }
float ATM90E32Component::get_local_phase_apparent_power_(uint8_t phase) { return this->phase_[phase].apparent_power_; }
float ATM90E32Component::get_local_phase_power_factor_(uint8_t phase) { return this->phase_[phase].power_factor_; }
float ATM90E32Component::get_local_phase_forward_active_energy_(uint8_t phase) {
return this->phase_[phase].forward_active_energy_;
}
float ATM90E32Component::get_local_phase_reverse_active_energy_(uint8_t phase) {
return this->phase_[phase].reverse_active_energy_;
}
float ATM90E32Component::get_local_phase_angle_(uint8_t phase) { return this->phase_[phase].phase_angle_; }
float ATM90E32Component::get_local_phase_harmonic_active_power_(uint8_t phase) {
return this->phase_[phase].harmonic_active_power_;
}
float ATM90E32Component::get_local_phase_peak_current_(uint8_t phase) { return this->phase_[phase].peak_current_; }
float ATM90E32Component::get_phase_voltage_(uint8_t phase) {
const uint16_t voltage = this->read16_(ATM90E32_REGISTER_URMS + phase);
this->validate_spi_read_(voltage, "get_phase_voltage()");
return (float) voltage / 100;
}
float ATM90E32Component::get_phase_voltage_avg_(uint8_t phase) {
const uint8_t reads = 10;
uint32_t accumulation = 0;
uint16_t voltage = 0;
for (uint8_t i = 0; i < reads; i++) {
voltage = this->read16_(ATM90E32_REGISTER_URMS + phase);
this->validate_spi_read_(voltage, "get_phase_voltage_avg_()");
accumulation += voltage;
}
voltage = accumulation / reads;
this->phase_[phase].voltage_ = (float) voltage / 100;
return this->phase_[phase].voltage_;
}
float ATM90E32Component::get_phase_current_avg_(uint8_t phase) {
const uint8_t reads = 10;
uint32_t accumulation = 0;
uint16_t current = 0;
for (uint8_t i = 0; i < reads; i++) {
current = this->read16_(ATM90E32_REGISTER_IRMS + phase);
this->validate_spi_read_(current, "get_phase_current_avg_()");
accumulation += current;
}
current = accumulation / reads;
this->phase_[phase].current_ = (float) current / 1000;
return this->phase_[phase].current_;
}
float ATM90E32Component::get_phase_current_(uint8_t phase) {
const uint16_t current = this->read16_(ATM90E32_REGISTER_IRMS + phase);
this->validate_spi_read_(current, "get_phase_current_()");
return (float) current / 1000;
}
float ATM90E32Component::get_phase_active_power_(uint8_t phase) {
const int val = this->read32_(ATM90E32_REGISTER_PMEAN + phase, ATM90E32_REGISTER_PMEANLSB + phase);
return val * 0.00032f;
}
float ATM90E32Component::get_phase_reactive_power_(uint8_t phase) {
const int val = this->read32_(ATM90E32_REGISTER_QMEAN + phase, ATM90E32_REGISTER_QMEANLSB + phase);
return val * 0.00032f;
}
float ATM90E32Component::get_phase_apparent_power_(uint8_t phase) {
const int val = this->read32_(ATM90E32_REGISTER_SMEAN + phase, ATM90E32_REGISTER_SMEANLSB + phase);
return val * 0.00032f;
}
float ATM90E32Component::get_phase_power_factor_(uint8_t phase) {
uint16_t powerfactor = this->read16_(ATM90E32_REGISTER_PFMEAN + phase); // unsigned to compare to lastspidata
this->validate_spi_read_(powerfactor, "get_phase_power_factor_()");
return (float) ((int16_t) powerfactor) / 1000; // make it signed again
}
float ATM90E32Component::get_phase_forward_active_energy_(uint8_t phase) {
const uint16_t val = this->read16_(ATM90E32_REGISTER_APENERGY + phase);
if ((UINT32_MAX - this->phase_[phase].cumulative_forward_active_energy_) > val) {
this->phase_[phase].cumulative_forward_active_energy_ += val;
} else {
this->phase_[phase].cumulative_forward_active_energy_ = val;
}
// 0.01CF resolution = 0.003125 Wh per count
return ((float) this->phase_[phase].cumulative_forward_active_energy_ * (10.0f / 3200.0f));
}
float ATM90E32Component::get_phase_reverse_active_energy_(uint8_t phase) {
const uint16_t val = this->read16_(ATM90E32_REGISTER_ANENERGY + phase);
if (UINT32_MAX - this->phase_[phase].cumulative_reverse_active_energy_ > val) {
this->phase_[phase].cumulative_reverse_active_energy_ += val;
} else {
this->phase_[phase].cumulative_reverse_active_energy_ = val;
}
// 0.01CF resolution = 0.003125 Wh per count
return ((float) this->phase_[phase].cumulative_reverse_active_energy_ * (10.0f / 3200.0f));
}
float ATM90E32Component::get_phase_harmonic_active_power_(uint8_t phase) {
int val = this->read32_(ATM90E32_REGISTER_PMEANH + phase, ATM90E32_REGISTER_PMEANHLSB + phase);
return val * 0.00032f;
}
float ATM90E32Component::get_phase_angle_(uint8_t phase) {
uint16_t val = this->read16_(ATM90E32_REGISTER_PANGLE + phase) / 10.0;
return (val > 180) ? (float) (val - 360.0f) : (float) val;
}
float ATM90E32Component::get_phase_peak_current_(uint8_t phase) {
int16_t val = (float) this->read16_(ATM90E32_REGISTER_IPEAK + phase);
if (!this->peak_current_signed_)
val = std::abs(val);
// phase register * phase current gain value / 1000 * 2^13
return (val * this->phase_[phase].ct_gain_ / 8192000.0);
}
float ATM90E32Component::get_frequency_() {
const uint16_t freq = this->read16_(ATM90E32_REGISTER_FREQ);
return (float) freq / 100;
}
float ATM90E32Component::get_chip_temperature_() {
const uint16_t ctemp = this->read16_(ATM90E32_REGISTER_TEMP);
return (float) ctemp;
}
void ATM90E32Component::run_gain_calibrations() {
if (!this->enable_gain_calibration_) {
ESP_LOGW(TAG, "[CALIBRATION] Gain calibration is disabled! Enable it first with enable_gain_calibration: true");
return;
}
float ref_voltages[3] = {
this->get_reference_voltage(0),
this->get_reference_voltage(1),
this->get_reference_voltage(2),
};
float ref_currents[3] = {this->get_reference_current(0), this->get_reference_current(1),
this->get_reference_current(2)};
ESP_LOGI(TAG, "[CALIBRATION] ");
ESP_LOGI(TAG, "[CALIBRATION] ========================= Gain Calibration =========================");
ESP_LOGI(TAG, "[CALIBRATION] ---------------------------------------------------------------------");
ESP_LOGI(TAG,
"[CALIBRATION] | Phase | V_meas (V) | I_meas (A) | V_ref | I_ref | V_gain (old→new) | I_gain (old→new) |");
ESP_LOGI(TAG, "[CALIBRATION] ---------------------------------------------------------------------");
for (uint8_t phase = 0; phase < 3; phase++) {
float measured_voltage = this->get_phase_voltage_avg_(phase);
float measured_current = this->get_phase_current_avg_(phase);
float ref_voltage = ref_voltages[phase];
float ref_current = ref_currents[phase];
uint16_t current_voltage_gain = this->read16_(voltage_gain_registers[phase]);
uint16_t current_current_gain = this->read16_(current_gain_registers[phase]);
bool did_voltage = false;
bool did_current = false;
// Voltage calibration
if (ref_voltage <= 0.0f) {
ESP_LOGW(TAG, "[CALIBRATION] Phase %s - Skipping voltage calibration: reference voltage is 0.",
phase_labels[phase]);
} else if (measured_voltage == 0.0f) {
ESP_LOGW(TAG, "[CALIBRATION] Phase %s - Skipping voltage calibration: measured voltage is 0.",
phase_labels[phase]);
} else {
uint32_t new_voltage_gain = static_cast<uint16_t>((ref_voltage / measured_voltage) * current_voltage_gain);
if (new_voltage_gain == 0) {
ESP_LOGW(TAG, "[CALIBRATION] Phase %s - Voltage gain would be 0. Check reference and measured voltage.",
phase_labels[phase]);
} else {
if (new_voltage_gain >= 65535) {
ESP_LOGW(
TAG,
"[CALIBRATION] Phase %s - Voltage gain exceeds 65535. You may need a higher output voltage transformer.",
phase_labels[phase]);
new_voltage_gain = 65535;
}
this->gain_phase_[phase].voltage_gain = static_cast<uint16_t>(new_voltage_gain);
did_voltage = true;
}
}
// Current calibration
if (ref_current == 0.0f) {
ESP_LOGW(TAG, "[CALIBRATION] Phase %s - Skipping current calibration: reference current is 0.",
phase_labels[phase]);
} else if (measured_current == 0.0f) {
ESP_LOGW(TAG, "[CALIBRATION] Phase %s - Skipping current calibration: measured current is 0.",
phase_labels[phase]);
} else {
uint32_t new_current_gain = static_cast<uint16_t>((ref_current / measured_current) * current_current_gain);
if (new_current_gain == 0) {
ESP_LOGW(TAG, "[CALIBRATION] Phase %s - Current gain would be 0. Check reference and measured current.",
phase_labels[phase]);
} else {
if (new_current_gain >= 65535) {
ESP_LOGW(TAG, "[CALIBRATION] Phase %s - Current gain exceeds 65535. You may need to turn up pga gain.",
phase_labels[phase]);
new_current_gain = 65535;
}
this->gain_phase_[phase].current_gain = static_cast<uint16_t>(new_current_gain);
did_current = true;
}
}
// Final row output
ESP_LOGI(TAG, "[CALIBRATION] | %c | %9.2f | %9.4f | %5.2f | %6.4f | %5u → %-5u | %5u → %-5u |",
'A' + phase, measured_voltage, measured_current, ref_voltage, ref_current, current_voltage_gain,
did_voltage ? this->gain_phase_[phase].voltage_gain : current_voltage_gain, current_current_gain,
did_current ? this->gain_phase_[phase].current_gain : current_current_gain);
}
ESP_LOGI(TAG, "[CALIBRATION] =====================================================================\n");
this->save_gain_calibration_to_memory_();
this->write_gains_to_registers_();
this->verify_gain_writes_();
}
void ATM90E32Component::save_gain_calibration_to_memory_() {
bool success = this->gain_calibration_pref_.save(&this->gain_phase_);
if (success) {
this->using_saved_calibrations_ = true;
ESP_LOGI(TAG, "[CALIBRATION] Gain calibration saved to memory.");
} else {
this->using_saved_calibrations_ = false;
ESP_LOGE(TAG, "[CALIBRATION] Failed to save gain calibration to memory!");
}
}
void ATM90E32Component::run_offset_calibrations() {
if (!this->enable_offset_calibration_) {
ESP_LOGW(TAG, "[CALIBRATION] Offset calibration is disabled! Enable it first with enable_offset_calibration: true");
return;
}
for (uint8_t phase = 0; phase < 3; phase++) {
int16_t voltage_offset = calibrate_offset(phase, true);
int16_t current_offset = calibrate_offset(phase, false);
this->write_offsets_to_registers_(phase, voltage_offset, current_offset);
ESP_LOGI(TAG, "[CALIBRATION] Phase %c - offset_voltage: %d, offset_current: %d", 'A' + phase, voltage_offset,
current_offset);
}
this->offset_pref_.save(&this->offset_phase_); // Save to flash
}
void ATM90E32Component::run_power_offset_calibrations() {
if (!this->enable_offset_calibration_) {
ESP_LOGW(
TAG,
"[CALIBRATION] Offset power calibration is disabled! Enable it first with enable_offset_calibration: true");
return;
}
for (uint8_t phase = 0; phase < 3; ++phase) {
int16_t active_offset = calibrate_power_offset(phase, false);
int16_t reactive_offset = calibrate_power_offset(phase, true);
this->write_power_offsets_to_registers_(phase, active_offset, reactive_offset);
ESP_LOGI(TAG, "[CALIBRATION] Phase %c - offset_active_power: %d, offset_reactive_power: %d", 'A' + phase,
active_offset, reactive_offset);
}
this->power_offset_pref_.save(&this->power_offset_phase_); // Save to flash
}
void ATM90E32Component::write_gains_to_registers_() {
this->write16_(ATM90E32_REGISTER_CFGREGACCEN, 0x55AA);
for (int phase = 0; phase < 3; phase++) {
this->write16_(voltage_gain_registers[phase], this->gain_phase_[phase].voltage_gain);
this->write16_(current_gain_registers[phase], this->gain_phase_[phase].current_gain);
}
this->write16_(ATM90E32_REGISTER_CFGREGACCEN, 0x0000);
}
void ATM90E32Component::write_offsets_to_registers_(uint8_t phase, int16_t voltage_offset, int16_t current_offset) {
// Save to runtime
this->offset_phase_[phase].voltage_offset_ = voltage_offset;
this->phase_[phase].voltage_offset_ = voltage_offset;
// Save to flash-storable struct
this->offset_phase_[phase].current_offset_ = current_offset;
this->phase_[phase].current_offset_ = current_offset;
// Write to registers
this->write16_(ATM90E32_REGISTER_CFGREGACCEN, 0x55AA);
this->write16_(voltage_offset_registers[phase], static_cast<uint16_t>(voltage_offset));
this->write16_(current_offset_registers[phase], static_cast<uint16_t>(current_offset));
this->write16_(ATM90E32_REGISTER_CFGREGACCEN, 0x0000);
}
void ATM90E32Component::write_power_offsets_to_registers_(uint8_t phase, int16_t p_offset, int16_t q_offset) {
// Save to runtime
this->phase_[phase].active_power_offset_ = p_offset;
this->phase_[phase].reactive_power_offset_ = q_offset;
// Save to flash-storable struct
this->power_offset_phase_[phase].active_power_offset = p_offset;
this->power_offset_phase_[phase].reactive_power_offset = q_offset;
// Write to registers
this->write16_(ATM90E32_REGISTER_CFGREGACCEN, 0x55AA);
this->write16_(this->power_offset_registers[phase], static_cast<uint16_t>(p_offset));
this->write16_(this->reactive_power_offset_registers[phase], static_cast<uint16_t>(q_offset));
this->write16_(ATM90E32_REGISTER_CFGREGACCEN, 0x0000);
}
void ATM90E32Component::restore_gain_calibrations_() {
if (this->gain_calibration_pref_.load(&this->gain_phase_)) {
ESP_LOGI(TAG, "[CALIBRATION] Restoring saved gain calibrations to registers:");
for (uint8_t phase = 0; phase < 3; phase++) {
uint16_t v_gain = this->gain_phase_[phase].voltage_gain;
uint16_t i_gain = this->gain_phase_[phase].current_gain;
ESP_LOGI(TAG, "[CALIBRATION] Phase %c - Voltage Gain: %u, Current Gain: %u", 'A' + phase, v_gain, i_gain);
}
this->write_gains_to_registers_();
if (this->verify_gain_writes_()) {
this->using_saved_calibrations_ = true;
ESP_LOGI(TAG, "[CALIBRATION] Gain calibration loaded and verified successfully.");
} else {
this->using_saved_calibrations_ = false;
ESP_LOGE(TAG, "[CALIBRATION] Gain verification failed! Calibration may not be applied correctly.");
}
} else {
this->using_saved_calibrations_ = false;
ESP_LOGW(TAG, "[CALIBRATION] No stored gain calibrations found. Using config file values.");
}
}
void ATM90E32Component::restore_offset_calibrations_() {
if (this->offset_pref_.load(&this->offset_phase_)) {
ESP_LOGI(TAG, "[CALIBRATION] Successfully restored offset calibration from memory.");
for (uint8_t phase = 0; phase < 3; phase++) {
auto &offset = this->offset_phase_[phase];
write_offsets_to_registers_(phase, offset.voltage_offset_, offset.current_offset_);
ESP_LOGI(TAG, "[CALIBRATION] Phase %c - offset_voltage:: %d, offset_current: %d", 'A' + phase,
offset.voltage_offset_, offset.current_offset_);
}
} else {
ESP_LOGW(TAG, "[CALIBRATION] No stored offset calibrations found. Using default values.");
}
}
void ATM90E32Component::restore_power_offset_calibrations_() {
if (this->power_offset_pref_.load(&this->power_offset_phase_)) {
ESP_LOGI(TAG, "[CALIBRATION] Successfully restored power offset calibration from memory.");
for (uint8_t phase = 0; phase < 3; ++phase) {
auto &offset = this->power_offset_phase_[phase];
write_power_offsets_to_registers_(phase, offset.active_power_offset, offset.reactive_power_offset);
ESP_LOGI(TAG, "[CALIBRATION] Phase %c - offset_active_power: %d, offset_reactive_power: %d", 'A' + phase,
offset.active_power_offset, offset.reactive_power_offset);
}
} else {
ESP_LOGW(TAG, "[CALIBRATION] No stored power offsets found. Using default values.");
}
}
void ATM90E32Component::clear_gain_calibrations() {
ESP_LOGI(TAG, "[CALIBRATION] Clearing stored gain calibrations and restoring config-defined values...");
for (int phase = 0; phase < 3; phase++) {
gain_phase_[phase].voltage_gain = this->phase_[phase].voltage_gain_;
gain_phase_[phase].current_gain = this->phase_[phase].ct_gain_;
}
bool success = this->gain_calibration_pref_.save(&this->gain_phase_);
this->using_saved_calibrations_ = false;
if (success) {
ESP_LOGI(TAG, "[CALIBRATION] Gain calibrations cleared. Config values restored:");
for (int phase = 0; phase < 3; phase++) {
ESP_LOGI(TAG, "[CALIBRATION] Phase %c - Voltage Gain: %u, Current Gain: %u", 'A' + phase,
gain_phase_[phase].voltage_gain, gain_phase_[phase].current_gain);
}
} else {
ESP_LOGE(TAG, "[CALIBRATION] Failed to clear gain calibrations!");
}
this->write_gains_to_registers_(); // Apply them to the chip immediately
}
void ATM90E32Component::clear_offset_calibrations() {
for (uint8_t phase = 0; phase < 3; phase++) {
this->write_offsets_to_registers_(phase, 0, 0);
}
this->offset_pref_.save(&this->offset_phase_); // Save cleared values to flash memory
ESP_LOGI(TAG, "[CALIBRATION] Offsets cleared.");
}
void ATM90E32Component::clear_power_offset_calibrations() {
for (uint8_t phase = 0; phase < 3; phase++) {
this->write_power_offsets_to_registers_(phase, 0, 0);
}
this->power_offset_pref_.save(&this->power_offset_phase_);
ESP_LOGI(TAG, "[CALIBRATION] Power offsets cleared.");
}
int16_t ATM90E32Component::calibrate_offset(uint8_t phase, bool voltage) {
const uint8_t num_reads = 5;
uint64_t total_value = 0;
for (uint8_t i = 0; i < num_reads; ++i) {
uint32_t reading = voltage ? this->read32_(ATM90E32_REGISTER_URMS + phase, ATM90E32_REGISTER_URMSLSB + phase)
: this->read32_(ATM90E32_REGISTER_IRMS + phase, ATM90E32_REGISTER_IRMSLSB + phase);
total_value += reading;
}
const uint32_t average_value = total_value / num_reads;
const uint32_t shifted = average_value >> 7;
const uint32_t offset = ~shifted + 1;
return static_cast<int16_t>(offset); // Takes lower 16 bits
}
int16_t ATM90E32Component::calibrate_power_offset(uint8_t phase, bool reactive) {
const uint8_t num_reads = 5;
uint64_t total_value = 0;
for (uint8_t i = 0; i < num_reads; ++i) {
uint32_t reading = reactive ? this->read32_(ATM90E32_REGISTER_QMEAN + phase, ATM90E32_REGISTER_QMEANLSB + phase)
: this->read32_(ATM90E32_REGISTER_PMEAN + phase, ATM90E32_REGISTER_PMEANLSB + phase);
total_value += reading;
}
const uint32_t average_value = total_value / num_reads;
const uint32_t power_offset = ~average_value + 1;
return static_cast<int16_t>(power_offset); // Takes the lower 16 bits
}
bool ATM90E32Component::verify_gain_writes_() {
bool success = true;
for (uint8_t phase = 0; phase < 3; phase++) {
uint16_t read_voltage = this->read16_(voltage_gain_registers[phase]);
uint16_t read_current = this->read16_(current_gain_registers[phase]);
if (read_voltage != this->gain_phase_[phase].voltage_gain ||
read_current != this->gain_phase_[phase].current_gain) {
ESP_LOGE(TAG, "[CALIBRATION] Mismatch detected for Phase %s!", phase_labels[phase]);
success = false;
}
}
return success; // Return true if all writes were successful, false otherwise
}
#ifdef USE_TEXT_SENSOR
void ATM90E32Component::check_phase_status() {
uint16_t state0 = this->read16_(ATM90E32_REGISTER_EMMSTATE0);
uint16_t state1 = this->read16_(ATM90E32_REGISTER_EMMSTATE1);
for (int phase = 0; phase < 3; phase++) {
std::string status;
if (state0 & over_voltage_flags[phase])
status += "Over Voltage; ";
if (state1 & voltage_sag_flags[phase])
status += "Voltage Sag; ";
if (state1 & phase_loss_flags[phase])
status += "Phase Loss; ";
auto *sensor = this->phase_status_text_sensor_[phase];
const char *phase_name = sensor ? sensor->get_name().c_str() : "Unknown Phase";
if (!status.empty()) {
status.pop_back(); // remove space
status.pop_back(); // remove semicolon
ESP_LOGW(TAG, "%s: %s", phase_name, status.c_str());
if (sensor != nullptr)
sensor->publish_state(status);
} else {
if (sensor != nullptr)
sensor->publish_state("Okay");
}
}
}
void ATM90E32Component::check_freq_status() {
uint16_t state1 = this->read16_(ATM90E32_REGISTER_EMMSTATE1);
std::string freq_status;
if (state1 & ATM90E32_STATUS_S1_FREQHIST) {
freq_status = "HIGH";
} else if (state1 & ATM90E32_STATUS_S1_FREQLOST) {
freq_status = "LOW";
} else {
freq_status = "Normal";
}
ESP_LOGW(TAG, "Frequency status: %s", freq_status.c_str());
if (this->freq_status_text_sensor_ != nullptr) {
this->freq_status_text_sensor_->publish_state(freq_status);
}
}
void ATM90E32Component::check_over_current() {
constexpr float max_current_threshold = 65.53f;
for (uint8_t phase = 0; phase < 3; phase++) {
float current_val =
this->phase_[phase].current_sensor_ != nullptr ? this->phase_[phase].current_sensor_->state : 0.0f;
if (current_val > max_current_threshold) {
ESP_LOGW(TAG, "Over current detected on Phase %c: %.2f A", 'A' + phase, current_val);
ESP_LOGW(TAG, "You may need to half your gain_ct: value & multiply the current and power values by 2");
if (this->phase_status_text_sensor_[phase] != nullptr) {
this->phase_status_text_sensor_[phase]->publish_state("Over Current; ");
}
}
}
}
#endif
uint16_t ATM90E32Component::calculate_voltage_threshold(int line_freq, uint16_t ugain, float multiplier) {
// this assumes that 60Hz electrical systems use 120V mains,
// which is usually, but not always the case
float nominal_voltage = (line_freq == 60) ? 120.0f : 220.0f;
float target_voltage = nominal_voltage * multiplier;
float peak_01v = target_voltage * 100.0f * std::sqrt(2.0f); // convert RMS → peak, scale to 0.01V
float divider = (2.0f * ugain) / 32768.0f;
float threshold = peak_01v / divider;
return static_cast<uint16_t>(threshold);
}
bool ATM90E32Component::validate_spi_read_(uint16_t expected, const char *context) {
uint16_t last = this->read16_(ATM90E32_REGISTER_LASTSPIDATA);
if (last != expected) {
if (context != nullptr) {
ESP_LOGW(TAG, "[%s] SPI read mismatch: expected 0x%04X, got 0x%04X", context, expected, last);
} else {
ESP_LOGW(TAG, "SPI read mismatch: expected 0x%04X, got 0x%04X", expected, last);
}
return false;
}
return true;
}
} // namespace atm90e32
} // namespace esphome