Merge pull request #11199 from esphome/bump-2025.10.0b2

2025.10.0b2

.ai/instructions.md

@@ -186,6 +186,11 @@ This document provides essential context for AI models interacting with this pro
         └── components/[component]/ # Component-specific tests
         ```
         Run them using `script/test_build_components`. Use `-c <component>` to test specific components and `-t <target>` for specific platforms.
+    *   **Testing All Components Together:** To verify that all components can be tested together without ID conflicts or configuration issues, use:
+        ```bash
+        ./script/test_component_grouping.py -e config --all
+        ```
+        This tests all components in a single build to catch conflicts that might not appear when testing components individually. Use `-e config` for fast configuration validation, or `-e compile` for full compilation testing.
 *   **Debugging and Troubleshooting:**
     *   **Debug Tools:**
         - `esphome config <file>.yaml` to validate configuration.

.github/workflows/ci.yml

@@ -177,6 +177,7 @@ jobs:
       clang-tidy: ${{ steps.determine.outputs.clang-tidy }}
       python-linters: ${{ steps.determine.outputs.python-linters }}
       changed-components: ${{ steps.determine.outputs.changed-components }}
+      changed-components-with-tests: ${{ steps.determine.outputs.changed-components-with-tests }}
       component-test-count: ${{ steps.determine.outputs.component-test-count }}
     steps:
       - name: Check out code from GitHub
@@ -204,6 +205,7 @@ jobs:
           echo "clang-tidy=$(echo "$output" | jq -r '.clang_tidy')" >> $GITHUB_OUTPUT
           echo "python-linters=$(echo "$output" | jq -r '.python_linters')" >> $GITHUB_OUTPUT
           echo "changed-components=$(echo "$output" | jq -c '.changed_components')" >> $GITHUB_OUTPUT
+          echo "changed-components-with-tests=$(echo "$output" | jq -c '.changed_components_with_tests')" >> $GITHUB_OUTPUT
           echo "component-test-count=$(echo "$output" | jq -r '.component_test_count')" >> $GITHUB_OUTPUT
 
   integration-tests:
@@ -367,12 +369,13 @@ jobs:
       fail-fast: false
       max-parallel: 2
       matrix:
-        file: ${{ fromJson(needs.determine-jobs.outputs.changed-components) }}
+        file: ${{ fromJson(needs.determine-jobs.outputs.changed-components-with-tests) }}
     steps:
-      - name: Install dependencies
+      - name: Cache apt packages
-        run: |
+        uses: awalsh128/cache-apt-pkgs-action@acb598e5ddbc6f68a970c5da0688d2f3a9f04d05 # v1.5.3
-          sudo apt-get update
+        with:
-          sudo apt-get install libsdl2-dev
+          packages: libsdl2-dev
+          version: 1.0
 
       - name: Check out code from GitHub
         uses: actions/checkout@08c6903cd8c0fde910a37f88322edcfb5dd907a8 # v5.0.0
@@ -381,17 +384,17 @@ jobs:
         with:
           python-version: ${{ env.DEFAULT_PYTHON }}
           cache-key: ${{ needs.common.outputs.cache-key }}
-      - name: test_build_components -e config -c ${{ matrix.file }}
+      - name: Validate config for ${{ matrix.file }}
         run: |
           . venv/bin/activate
-          ./script/test_build_components -e config -c ${{ matrix.file }}
+          python3 script/test_build_components.py -e config -c ${{ matrix.file }}
-      - name: test_build_components -e compile -c ${{ matrix.file }}
+      - name: Compile config for ${{ matrix.file }}
         run: |
           . venv/bin/activate
-          ./script/test_build_components -e compile -c ${{ matrix.file }}
+          python3 script/test_build_components.py -e compile -c ${{ matrix.file }}
 
   test-build-components-splitter:
-    name: Split components for testing into 10 components per group
+    name: Split components for intelligent grouping (40 weighted per batch)
     runs-on: ubuntu-24.04
     needs:
       - common
@@ -402,14 +405,26 @@ jobs:
     steps:
       - name: Check out code from GitHub
         uses: actions/checkout@08c6903cd8c0fde910a37f88322edcfb5dd907a8 # v5.0.0
-      - name: Split components into groups of 10
+      - name: Restore Python
+        uses: ./.github/actions/restore-python
+        with:
+          python-version: ${{ env.DEFAULT_PYTHON }}
+          cache-key: ${{ needs.common.outputs.cache-key }}
+      - name: Split components intelligently based on bus configurations
         id: split
         run: |
-          components=$(echo '${{ needs.determine-jobs.outputs.changed-components }}' | jq -c '.[]' | shuf | jq -s -c '[_nwise(10) | join(" ")]')
+          . venv/bin/activate
-          echo "components=$components" >> $GITHUB_OUTPUT
+
+          # Use intelligent splitter that groups components with same bus configs
+          components='${{ needs.determine-jobs.outputs.changed-components-with-tests }}'
+
+          echo "Splitting components intelligently..."
+          output=$(python3 script/split_components_for_ci.py --components "$components" --batch-size 40 --output github)
+
+          echo "$output" >> $GITHUB_OUTPUT
 
   test-build-components-split:
-    name: Test split components
+    name: Test components batch (${{ matrix.components }})
     runs-on: ubuntu-24.04
     needs:
       - common
@@ -418,17 +433,23 @@ jobs:
     if: github.event_name == 'pull_request' && fromJSON(needs.determine-jobs.outputs.component-test-count) >= 100
     strategy:
       fail-fast: false
-      max-parallel: 4
+      max-parallel: ${{ (github.base_ref == 'beta' || github.base_ref == 'release') && 8 || 4 }}
       matrix:
         components: ${{ fromJson(needs.test-build-components-splitter.outputs.matrix) }}
     steps:
+      - name: Show disk space
+        run: |
+          echo "Available disk space:"
+          df -h
+
       - name: List components
         run: echo ${{ matrix.components }}
 
-      - name: Install dependencies
+      - name: Cache apt packages
-        run: |
+        uses: awalsh128/cache-apt-pkgs-action@acb598e5ddbc6f68a970c5da0688d2f3a9f04d05 # v1.5.3
-          sudo apt-get update
+        with:
-          sudo apt-get install libsdl2-dev
+          packages: libsdl2-dev
+          version: 1.0
 
       - name: Check out code from GitHub
         uses: actions/checkout@08c6903cd8c0fde910a37f88322edcfb5dd907a8 # v5.0.0
@@ -437,20 +458,37 @@ jobs:
         with:
           python-version: ${{ env.DEFAULT_PYTHON }}
           cache-key: ${{ needs.common.outputs.cache-key }}
-      - name: Validate config
+      - name: Validate and compile components with intelligent grouping
         run: |
           . venv/bin/activate
-          for component in ${{ matrix.components }}; do
+          # Use /mnt for build files (70GB available vs ~29GB on /)
-            ./script/test_build_components -e config -c $component
+          # Bind mount PlatformIO directory to /mnt (tools, packages, build cache all go there)
-          done
+          sudo mkdir -p /mnt/platformio
-      - name: Compile config
+          sudo chown $USER:$USER /mnt/platformio
-        run: |
+          mkdir -p ~/.platformio
-          . venv/bin/activate
+          sudo mount --bind /mnt/platformio ~/.platformio
-          mkdir build_cache
+
-          export PLATFORMIO_BUILD_CACHE_DIR=$PWD/build_cache
+          # Bind mount test build directory to /mnt
-          for component in ${{ matrix.components }}; do
+          sudo mkdir -p /mnt/test_build_components_build
-            ./script/test_build_components -e compile -c $component
+          sudo chown $USER:$USER /mnt/test_build_components_build
-          done
+          mkdir -p tests/test_build_components/build
+          sudo mount --bind /mnt/test_build_components_build tests/test_build_components/build
+
+          # Convert space-separated components to comma-separated for Python script
+          components_csv=$(echo "${{ matrix.components }}" | tr ' ' ',')
+
+          echo "Testing components: $components_csv"
+          echo ""
+
+          # Run config validation with grouping
+          python3 script/test_build_components.py -e config -c "$components_csv" -f
+
+          echo ""
+          echo "Config validation passed! Starting compilation..."
+          echo ""
+
+          # Run compilation with grouping
+          python3 script/test_build_components.py -e compile -c "$components_csv" -f
 
   pre-commit-ci-lite:
     name: pre-commit.ci lite

Doxyfile

@@ -48,7 +48,7 @@ PROJECT_NAME           = ESPHome
 # could be handy for archiving the generated documentation or if some version
 # control system is used.
 
-PROJECT_NUMBER         = 2025.10.0b1
+PROJECT_NUMBER         = 2025.10.0b2
 
 # Using the PROJECT_BRIEF tag one can provide an optional one line description
 # for a project that appears at the top of each page and should give viewer a

esphome/__main__.py

@@ -1002,6 +1002,12 @@ def parse_args(argv):
         action="append",
         default=[],
     )
+    options_parser.add_argument(
+        "--testing-mode",
+        help="Enable testing mode (disables validation checks for grouped component testing)",
+        action="store_true",
+        default=False,
+    )
 
     parser = argparse.ArgumentParser(
         description=f"ESPHome {const.__version__}", parents=[options_parser]
@@ -1260,6 +1266,7 @@ def run_esphome(argv):
 
     args = parse_args(argv)
     CORE.dashboard = args.dashboard
+    CORE.testing_mode = args.testing_mode
 
     # Create address cache from command-line arguments
     CORE.address_cache = AddressCache.from_cli_args(

esphome/components/canbus/canbus.h

@@ -105,9 +105,9 @@ class Canbus : public Component {
   CallbackManager<void(uint32_t can_id, bool extended_id, bool rtr, const std::vector<uint8_t> &data)>
       callback_manager_{};
 
-  virtual bool setup_internal();
+  virtual bool setup_internal() = 0;
-  virtual Error send_message(struct CanFrame *frame);
+  virtual Error send_message(struct CanFrame *frame) = 0;
-  virtual Error read_message(struct CanFrame *frame);
+  virtual Error read_message(struct CanFrame *frame) = 0;
 };
 
 template<typename... Ts> class CanbusSendAction : public Action<Ts...>, public Parented<Canbus> {

esphome/components/dashboard_import/dashboard_import.cpp

@@ -5,7 +5,7 @@ namespace dashboard_import {
 
 static std::string g_package_import_url;  // NOLINT
 
-std::string get_package_import_url() { return g_package_import_url; }
+const std::string &get_package_import_url() { return g_package_import_url; }
 void set_package_import_url(std::string url) { g_package_import_url = std::move(url); }
 
 }  // namespace dashboard_import

esphome/components/dashboard_import/dashboard_import.h

@@ -5,7 +5,7 @@
 namespace esphome {
 namespace dashboard_import {
 
-std::string get_package_import_url();
+const std::string &get_package_import_url();
 void set_package_import_url(std::string url);
 
 }  // namespace dashboard_import

esphome/components/esp32/__init__.py

@@ -314,11 +314,12 @@ def _format_framework_espidf_version(ver: cv.Version, release: str) -> str:
 #  - https://github.com/espressif/arduino-esp32/releases
 ARDUINO_FRAMEWORK_VERSION_LOOKUP = {
     "recommended": cv.Version(3, 2, 1),
-    "latest": cv.Version(3, 3, 1),
+    "latest": cv.Version(3, 3, 2),
-    "dev": cv.Version(3, 3, 1),
+    "dev": cv.Version(3, 3, 2),
 }
 ARDUINO_PLATFORM_VERSION_LOOKUP = {
-    cv.Version(3, 3, 1): cv.Version(55, 3, 31),
+    cv.Version(3, 3, 2): cv.Version(55, 3, 31, "1"),
+    cv.Version(3, 3, 1): cv.Version(55, 3, 31, "1"),
     cv.Version(3, 3, 0): cv.Version(55, 3, 30, "2"),
     cv.Version(3, 2, 1): cv.Version(54, 3, 21, "2"),
     cv.Version(3, 2, 0): cv.Version(54, 3, 20),
@@ -336,8 +337,8 @@ ESP_IDF_FRAMEWORK_VERSION_LOOKUP = {
     "dev": cv.Version(5, 5, 1),
 }
 ESP_IDF_PLATFORM_VERSION_LOOKUP = {
-    cv.Version(5, 5, 1): cv.Version(55, 3, 31),
+    cv.Version(5, 5, 1): cv.Version(55, 3, 31, "1"),
-    cv.Version(5, 5, 0): cv.Version(55, 3, 31),
+    cv.Version(5, 5, 0): cv.Version(55, 3, 31, "1"),
     cv.Version(5, 4, 2): cv.Version(54, 3, 21, "2"),
     cv.Version(5, 4, 1): cv.Version(54, 3, 21, "2"),
     cv.Version(5, 4, 0): cv.Version(54, 3, 21, "2"),
@@ -352,8 +353,8 @@ ESP_IDF_PLATFORM_VERSION_LOOKUP = {
 #  - https://github.com/pioarduino/platform-espressif32/releases
 PLATFORM_VERSION_LOOKUP = {
     "recommended": cv.Version(54, 3, 21, "2"),
-    "latest": cv.Version(55, 3, 31),
+    "latest": cv.Version(55, 3, 31, "1"),
-    "dev": "https://github.com/pioarduino/platform-espressif32.git#develop",
+    "dev": cv.Version(55, 3, 31, "1"),
 }
 
 
@@ -645,6 +646,7 @@ def _show_framework_migration_message(name: str, variant: str) -> None:
         + "Why change? ESP-IDF offers:\n"
         + color(AnsiFore.GREEN, "  ✨ Up to 40% smaller binaries\n")
         + color(AnsiFore.GREEN, "  🚀 Better performance and optimization\n")
+        + color(AnsiFore.GREEN, "  ⚡ 2-3x faster compile times\n")
         + color(AnsiFore.GREEN, "  📦 Custom-built firmware for your exact needs\n")
         + color(
             AnsiFore.GREEN,
@@ -652,7 +654,6 @@ def _show_framework_migration_message(name: str, variant: str) -> None:
         )
         + "\n"
         + "Trade-offs:\n"
-        + color(AnsiFore.YELLOW, "  ⏱️  Compile times are ~25% longer\n")
         + color(AnsiFore.YELLOW, "  🔄 Some components need migration\n")
         + "\n"
         + "What should I do?\n"

esphome/components/esp32_ble/__init__.py

@@ -285,6 +285,10 @@ def consume_connection_slots(
 
 def validate_connection_slots(max_connections: int) -> None:
     """Validate that BLE connection slots don't exceed the configured maximum."""
+    # Skip validation in testing mode to allow component grouping
+    if CORE.testing_mode:
+        return
+
     ble_data = CORE.data.get(KEY_ESP32_BLE, {})
     used_slots = ble_data.get(KEY_USED_CONNECTION_SLOTS, [])
     num_used = len(used_slots)
@@ -332,12 +336,16 @@ def final_validation(config):
 
     # Check if BLE Server is needed
     has_ble_server = "esp32_ble_server" in full_config
-    add_idf_sdkconfig_option("CONFIG_BT_GATTS_ENABLE", has_ble_server)
 
     # Check if BLE Client is needed (via esp32_ble_tracker or esp32_ble_client)
     has_ble_client = (
         "esp32_ble_tracker" in full_config or "esp32_ble_client" in full_config
     )
+
+    # ESP-IDF BLE stack requires GATT Server to be enabled when GATT Client is enabled
+    # This is an internal dependency in the Bluedroid stack (tested ESP-IDF 5.4.2-5.5.1)
+    # See: https://github.com/espressif/esp-idf/issues/17724
+    add_idf_sdkconfig_option("CONFIG_BT_GATTS_ENABLE", has_ble_server or has_ble_client)
     add_idf_sdkconfig_option("CONFIG_BT_GATTC_ENABLE", has_ble_client)
 
     # Handle max_connections: check for deprecated location in esp32_ble_tracker

esphome/components/esp32_ble_beacon/esp32_ble_beacon.cpp

@@ -14,10 +14,6 @@
 #include "esphome/core/hal.h"
 #include "esphome/core/helpers.h"
 
-#ifdef USE_ARDUINO
-#include <esp32-hal-bt.h>
-#endif
-
 namespace esphome {
 namespace esp32_ble_beacon {
 

esphome/components/esp32_ble_tracker/esp32_ble_tracker.cpp

@@ -25,10 +25,6 @@
 #include <esp_coexist.h>
 #endif
 
-#ifdef USE_ARDUINO
-#include <esp32-hal-bt.h>
-#endif
-
 #define MBEDTLS_AES_ALT
 #include <aes_alt.h>
 

esphome/components/esp32_improv/esp32_improv_component.cpp

@@ -143,6 +143,7 @@ void ESP32ImprovComponent::loop() {
 #else
       this->set_state_(improv::STATE_AUTHORIZED);
 #endif
+      this->check_wifi_connection_();
       break;
     }
     case improv::STATE_AUTHORIZED: {
@@ -156,31 +157,12 @@ void ESP32ImprovComponent::loop() {
       if (!this->check_identify_()) {
         this->set_status_indicator_state_((now % 1000) < 500);
       }
+      this->check_wifi_connection_();
       break;
     }
     case improv::STATE_PROVISIONING: {
       this->set_status_indicator_state_((now % 200) < 100);
-      if (wifi::global_wifi_component->is_connected()) {
+      this->check_wifi_connection_();
-        wifi::global_wifi_component->save_wifi_sta(this->connecting_sta_.get_ssid(),
-                                                   this->connecting_sta_.get_password());
-        this->connecting_sta_ = {};
-        this->cancel_timeout("wifi-connect-timeout");
-        this->set_state_(improv::STATE_PROVISIONED);
-
-        std::vector<std::string> urls = {ESPHOME_MY_LINK};
-#ifdef USE_WEBSERVER
-        for (auto &ip : wifi::global_wifi_component->wifi_sta_ip_addresses()) {
-          if (ip.is_ip4()) {
-            std::string webserver_url = "http://" + ip.str() + ":" + to_string(USE_WEBSERVER_PORT);
-            urls.push_back(webserver_url);
-            break;
-          }
-        }
-#endif
-        std::vector<uint8_t> data = improv::build_rpc_response(improv::WIFI_SETTINGS, urls);
-        this->send_response_(data);
-        this->stop();
-      }
       break;
     }
     case improv::STATE_PROVISIONED: {
@@ -392,6 +374,36 @@ void ESP32ImprovComponent::on_wifi_connect_timeout_() {
   wifi::global_wifi_component->clear_sta();
 }
 
+void ESP32ImprovComponent::check_wifi_connection_() {
+  if (!wifi::global_wifi_component->is_connected()) {
+    return;
+  }
+
+  if (this->state_ == improv::STATE_PROVISIONING) {
+    wifi::global_wifi_component->save_wifi_sta(this->connecting_sta_.get_ssid(), this->connecting_sta_.get_password());
+    this->connecting_sta_ = {};
+    this->cancel_timeout("wifi-connect-timeout");
+
+    std::vector<std::string> urls = {ESPHOME_MY_LINK};
+#ifdef USE_WEBSERVER
+    for (auto &ip : wifi::global_wifi_component->wifi_sta_ip_addresses()) {
+      if (ip.is_ip4()) {
+        std::string webserver_url = "http://" + ip.str() + ":" + to_string(USE_WEBSERVER_PORT);
+        urls.push_back(webserver_url);
+        break;
+      }
+    }
+#endif
+    std::vector<uint8_t> data = improv::build_rpc_response(improv::WIFI_SETTINGS, urls);
+    this->send_response_(data);
+  } else if (this->is_active() && this->state_ != improv::STATE_PROVISIONED) {
+    ESP_LOGD(TAG, "WiFi provisioned externally");
+  }
+
+  this->set_state_(improv::STATE_PROVISIONED);
+  this->stop();
+}
+
 void ESP32ImprovComponent::advertise_service_data_() {
   uint8_t service_data[IMPROV_SERVICE_DATA_SIZE] = {};
   service_data[0] = IMPROV_PROTOCOL_ID_1;  // PR

esphome/components/esp32_improv/esp32_improv_component.h

@@ -111,6 +111,7 @@ class ESP32ImprovComponent : public Component {
   void send_response_(std::vector<uint8_t> &response);
   void process_incoming_data_();
   void on_wifi_connect_timeout_();
+  void check_wifi_connection_();
   bool check_identify_();
   void advertise_service_data_();
 #if ESPHOME_LOG_LEVEL >= ESPHOME_LOG_LEVEL_DEBUG

esphome/components/esphome/ota/ota_esphome.cpp

@@ -29,7 +29,7 @@ namespace esphome {
 static const char *const TAG = "esphome.ota";
 static constexpr uint16_t OTA_BLOCK_SIZE = 8192;
 static constexpr size_t OTA_BUFFER_SIZE = 1024;                  // buffer size for OTA data transfer
-static constexpr uint32_t OTA_SOCKET_TIMEOUT_HANDSHAKE = 10000;  // milliseconds for initial handshake
+static constexpr uint32_t OTA_SOCKET_TIMEOUT_HANDSHAKE = 20000;  // milliseconds for initial handshake
 static constexpr uint32_t OTA_SOCKET_TIMEOUT_DATA = 90000;       // milliseconds for data transfer
 
 #ifdef USE_OTA_PASSWORD

esphome/components/json/json_util.cpp

@@ -8,6 +8,13 @@ namespace json {
 
 static const char *const TAG = "json";
 
+#ifdef USE_PSRAM
+// Global allocator that outlives all JsonDocuments returned by parse_json()
+// This prevents dangling pointer issues when JsonDocuments are returned from functions
+// NOLINTNEXTLINE(cppcoreguidelines-avoid-non-const-global-variables) - Must be mutable for ArduinoJson::Allocator
+static SpiRamAllocator global_json_allocator;
+#endif
+
 std::string build_json(const json_build_t &f) {
   // NOLINTBEGIN(clang-analyzer-cplusplus.NewDeleteLeaks) false positive with ArduinoJson
   JsonBuilder builder;
@@ -33,8 +40,7 @@ JsonDocument parse_json(const uint8_t *data, size_t len) {
     return JsonObject();  // return unbound object
   }
 #ifdef USE_PSRAM
-  auto doc_allocator = SpiRamAllocator();
+  JsonDocument json_document(&global_json_allocator);
-  JsonDocument json_document(&doc_allocator);
 #else
   JsonDocument json_document;
 #endif

esphome/components/mcp23xxx_base/mcp23xxx_base.h

@@ -21,11 +21,11 @@ template<uint8_t N> class MCP23XXXBase : public Component, public gpio_expander:
 
  protected:
   // read a given register
-  virtual bool read_reg(uint8_t reg, uint8_t *value);
+  virtual bool read_reg(uint8_t reg, uint8_t *value) = 0;
   // write a value to a given register
-  virtual bool write_reg(uint8_t reg, uint8_t value);
+  virtual bool write_reg(uint8_t reg, uint8_t value) = 0;
   // update registers with given pin value.
-  virtual void update_reg(uint8_t pin, bool pin_value, uint8_t reg_a);
+  virtual void update_reg(uint8_t pin, bool pin_value, uint8_t reg_a) = 0;
 
   bool open_drain_ints_;
 };

esphome/components/mdns/__init__.py

@@ -11,7 +11,7 @@ from esphome.const import (
     CONF_SERVICES,
     PlatformFramework,
 )
-from esphome.core import CORE, coroutine_with_priority
+from esphome.core import CORE, Lambda, coroutine_with_priority
 from esphome.coroutine import CoroPriority
 
 CODEOWNERS = ["@esphome/core"]
@@ -58,17 +58,64 @@ CONFIG_SCHEMA = cv.All(
 )
 
 
-def mdns_txt_record(key: str, value: str):
+def mdns_txt_record(key: str, value: str) -> cg.RawExpression:
-    return cg.StructInitializer(
+    """Create a mDNS TXT record.
-        MDNSTXTRecord,
+
-        ("key", cg.RawExpression(f"MDNS_STR({cg.safe_exp(key)})")),
+    Public API for external components. Do not remove.
-        ("value", value),
+
+    Args:
+        key: The TXT record key
+        value: The TXT record value (static string only)
+
+    Returns:
+        A RawExpression representing a MDNSTXTRecord struct
+    """
+    return cg.RawExpression(
+        f"{{MDNS_STR({cg.safe_exp(key)}), MDNS_STR({cg.safe_exp(value)})}}"
     )
 
 
+async def _mdns_txt_record_templated(
+    mdns_comp: cg.Pvariable, key: str, value: Lambda | str
+) -> cg.RawExpression:
+    """Create a mDNS TXT record with support for templated values.
+
+    Internal helper function.
+
+    Args:
+        mdns_comp: The MDNSComponent instance (from cg.get_variable())
+        key: The TXT record key
+        value: The TXT record value (can be a static string or a lambda template)
+
+    Returns:
+        A RawExpression representing a MDNSTXTRecord struct
+    """
+    if not cg.is_template(value):
+        # It's a static string - use directly in flash, no need to store in vector
+        return mdns_txt_record(key, value)
+    # It's a lambda - evaluate and store using helper
+    templated_value = await cg.templatable(value, [], cg.std_string)
+    safe_key = cg.safe_exp(key)
+    dynamic_call = f"{mdns_comp}->add_dynamic_txt_value(({templated_value})())"
+    return cg.RawExpression(f"{{MDNS_STR({safe_key}), MDNS_STR({dynamic_call})}}")
+
+
 def mdns_service(
-    service: str, proto: str, port: int, txt_records: list[dict[str, str]]
+    service: str, proto: str, port: int, txt_records: list[cg.RawExpression]
-):
+) -> cg.StructInitializer:
+    """Create a mDNS service.
+
+    Public API for external components. Do not remove.
+
+    Args:
+        service: Service name (e.g., "_http")
+        proto: Protocol (e.g., "_tcp" or "_udp")
+        port: Port number
+        txt_records: List of MDNSTXTRecord expressions
+
+    Returns:
+        A StructInitializer representing a MDNSService struct
+    """
     return cg.StructInitializer(
         MDNSService,
         ("service_type", cg.RawExpression(f"MDNS_STR({cg.safe_exp(service)})")),
@@ -107,23 +154,37 @@ async def to_code(config):
     # Ensure at least 1 service (fallback service)
     cg.add_define("MDNS_SERVICE_COUNT", max(1, service_count))
 
+    # Calculate compile-time dynamic TXT value count
+    # Dynamic values are those that cannot be stored in flash at compile time
+    dynamic_txt_count = 0
+    if "api" in CORE.config:
+        # Always: get_mac_address()
+        dynamic_txt_count += 1
+    # User-provided templatable TXT values (only lambdas, not static strings)
+    dynamic_txt_count += sum(
+        1
+        for service in config[CONF_SERVICES]
+        for txt_value in service[CONF_TXT].values()
+        if cg.is_template(txt_value)
+    )
+
+    # Ensure at least 1 to avoid zero-size array
+    cg.add_define("MDNS_DYNAMIC_TXT_COUNT", max(1, dynamic_txt_count))
+
     var = cg.new_Pvariable(config[CONF_ID])
     await cg.register_component(var, config)
 
     for service in config[CONF_SERVICES]:
-        txt = [
+        txt_records = [
-            cg.StructInitializer(
+            await _mdns_txt_record_templated(var, txt_key, txt_value)
-                MDNSTXTRecord,
-                ("key", cg.RawExpression(f"MDNS_STR({cg.safe_exp(txt_key)})")),
-                ("value", await cg.templatable(txt_value, [], cg.std_string)),
-            )
             for txt_key, txt_value in service[CONF_TXT].items()
         ]
+
         exp = mdns_service(
             service[CONF_SERVICE],
             service[CONF_PROTOCOL],
             await cg.templatable(service[CONF_PORT], [], cg.uint16),
-            txt,
+            txt_records,
         )
 
         cg.add(var.add_extra_service(exp))

esphome/components/mdns/mdns_component.cpp

@@ -9,21 +9,9 @@
 #include <pgmspace.h>
 // Macro to define strings in PROGMEM on ESP8266, regular memory on other platforms
 #define MDNS_STATIC_CONST_CHAR(name, value) static const char name[] PROGMEM = value
-// Helper to convert PROGMEM string to std::string for TemplatableValue
-// Only define this function if we have services that will use it
-#if defined(USE_API) || defined(USE_PROMETHEUS) || defined(USE_WEBSERVER) || defined(USE_MDNS_EXTRA_SERVICES)
-static std::string mdns_str_value(PGM_P str) {
-  char buf[64];
-  strncpy_P(buf, str, sizeof(buf) - 1);
-  buf[sizeof(buf) - 1] = '\0';
-  return std::string(buf);
-}
-#define MDNS_STR_VALUE(name) mdns_str_value(name)
-#endif
 #else
 // On non-ESP8266 platforms, use regular const char*
 #define MDNS_STATIC_CONST_CHAR(name, value) static constexpr const char name[] = value
-#define MDNS_STR_VALUE(name) std::string(name)
 #endif
 
 #ifdef USE_API
@@ -43,30 +31,10 @@ static const char *const TAG = "mdns";
 #endif
 
 // Define all constant strings using the macro
-MDNS_STATIC_CONST_CHAR(SERVICE_ESPHOMELIB, "_esphomelib");
 MDNS_STATIC_CONST_CHAR(SERVICE_TCP, "_tcp");
-MDNS_STATIC_CONST_CHAR(SERVICE_PROMETHEUS, "_prometheus-http");
-MDNS_STATIC_CONST_CHAR(SERVICE_HTTP, "_http");
 
-MDNS_STATIC_CONST_CHAR(TXT_FRIENDLY_NAME, "friendly_name");
+// Wrap build-time defines into flash storage
-MDNS_STATIC_CONST_CHAR(TXT_VERSION, "version");
+MDNS_STATIC_CONST_CHAR(VALUE_VERSION, ESPHOME_VERSION);
-MDNS_STATIC_CONST_CHAR(TXT_MAC, "mac");
-MDNS_STATIC_CONST_CHAR(TXT_PLATFORM, "platform");
-MDNS_STATIC_CONST_CHAR(TXT_BOARD, "board");
-MDNS_STATIC_CONST_CHAR(TXT_NETWORK, "network");
-MDNS_STATIC_CONST_CHAR(TXT_API_ENCRYPTION, "api_encryption");
-MDNS_STATIC_CONST_CHAR(TXT_API_ENCRYPTION_SUPPORTED, "api_encryption_supported");
-MDNS_STATIC_CONST_CHAR(TXT_PROJECT_NAME, "project_name");
-MDNS_STATIC_CONST_CHAR(TXT_PROJECT_VERSION, "project_version");
-MDNS_STATIC_CONST_CHAR(TXT_PACKAGE_IMPORT_URL, "package_import_url");
-
-MDNS_STATIC_CONST_CHAR(PLATFORM_ESP8266, "ESP8266");
-MDNS_STATIC_CONST_CHAR(PLATFORM_ESP32, "ESP32");
-MDNS_STATIC_CONST_CHAR(PLATFORM_RP2040, "RP2040");
-
-MDNS_STATIC_CONST_CHAR(NETWORK_WIFI, "wifi");
-MDNS_STATIC_CONST_CHAR(NETWORK_ETHERNET, "ethernet");
-MDNS_STATIC_CONST_CHAR(NETWORK_THREAD, "thread");
 
 void MDNSComponent::compile_records_() {
   this->hostname_ = App.get_name();
@@ -75,6 +43,15 @@ void MDNSComponent::compile_records_() {
   // in mdns/__init__.py. If you add a new service here, update both locations.
 
 #ifdef USE_API
+  MDNS_STATIC_CONST_CHAR(SERVICE_ESPHOMELIB, "_esphomelib");
+  MDNS_STATIC_CONST_CHAR(TXT_FRIENDLY_NAME, "friendly_name");
+  MDNS_STATIC_CONST_CHAR(TXT_VERSION, "version");
+  MDNS_STATIC_CONST_CHAR(TXT_MAC, "mac");
+  MDNS_STATIC_CONST_CHAR(TXT_PLATFORM, "platform");
+  MDNS_STATIC_CONST_CHAR(TXT_BOARD, "board");
+  MDNS_STATIC_CONST_CHAR(TXT_NETWORK, "network");
+  MDNS_STATIC_CONST_CHAR(VALUE_BOARD, ESPHOME_BOARD);
+
   if (api::global_api_server != nullptr) {
     auto &service = this->services_.emplace_next();
     service.service_type = MDNS_STR(SERVICE_ESPHOMELIB);
@@ -109,52 +86,66 @@ void MDNSComponent::compile_records_() {
     txt_records.reserve(txt_count);
 
     if (!friendly_name_empty) {
-      txt_records.push_back({MDNS_STR(TXT_FRIENDLY_NAME), friendly_name});
+      txt_records.push_back({MDNS_STR(TXT_FRIENDLY_NAME), MDNS_STR(friendly_name.c_str())});
     }
-    txt_records.push_back({MDNS_STR(TXT_VERSION), ESPHOME_VERSION});
+    txt_records.push_back({MDNS_STR(TXT_VERSION), MDNS_STR(VALUE_VERSION)});
-    txt_records.push_back({MDNS_STR(TXT_MAC), get_mac_address()});
+    txt_records.push_back({MDNS_STR(TXT_MAC), MDNS_STR(this->add_dynamic_txt_value(get_mac_address()))});
 
 #ifdef USE_ESP8266
-    txt_records.push_back({MDNS_STR(TXT_PLATFORM), MDNS_STR_VALUE(PLATFORM_ESP8266)});
+    MDNS_STATIC_CONST_CHAR(PLATFORM_ESP8266, "ESP8266");
+    txt_records.push_back({MDNS_STR(TXT_PLATFORM), MDNS_STR(PLATFORM_ESP8266)});
 #elif defined(USE_ESP32)
-    txt_records.push_back({MDNS_STR(TXT_PLATFORM), MDNS_STR_VALUE(PLATFORM_ESP32)});
+    MDNS_STATIC_CONST_CHAR(PLATFORM_ESP32, "ESP32");
+    txt_records.push_back({MDNS_STR(TXT_PLATFORM), MDNS_STR(PLATFORM_ESP32)});
 #elif defined(USE_RP2040)
-    txt_records.push_back({MDNS_STR(TXT_PLATFORM), MDNS_STR_VALUE(PLATFORM_RP2040)});
+    MDNS_STATIC_CONST_CHAR(PLATFORM_RP2040, "RP2040");
+    txt_records.push_back({MDNS_STR(TXT_PLATFORM), MDNS_STR(PLATFORM_RP2040)});
 #elif defined(USE_LIBRETINY)
-    txt_records.push_back({MDNS_STR(TXT_PLATFORM), lt_cpu_get_model_name()});
+    txt_records.push_back({MDNS_STR(TXT_PLATFORM), MDNS_STR(lt_cpu_get_model_name())});
 #endif
 
-    txt_records.push_back({MDNS_STR(TXT_BOARD), ESPHOME_BOARD});
+    txt_records.push_back({MDNS_STR(TXT_BOARD), MDNS_STR(VALUE_BOARD)});
 
 #if defined(USE_WIFI)
-    txt_records.push_back({MDNS_STR(TXT_NETWORK), MDNS_STR_VALUE(NETWORK_WIFI)});
+    MDNS_STATIC_CONST_CHAR(NETWORK_WIFI, "wifi");
+    txt_records.push_back({MDNS_STR(TXT_NETWORK), MDNS_STR(NETWORK_WIFI)});
 #elif defined(USE_ETHERNET)
-    txt_records.push_back({MDNS_STR(TXT_NETWORK), MDNS_STR_VALUE(NETWORK_ETHERNET)});
+    MDNS_STATIC_CONST_CHAR(NETWORK_ETHERNET, "ethernet");
+    txt_records.push_back({MDNS_STR(TXT_NETWORK), MDNS_STR(NETWORK_ETHERNET)});
 #elif defined(USE_OPENTHREAD)
-    txt_records.push_back({MDNS_STR(TXT_NETWORK), MDNS_STR_VALUE(NETWORK_THREAD)});
+    MDNS_STATIC_CONST_CHAR(NETWORK_THREAD, "thread");
+    txt_records.push_back({MDNS_STR(TXT_NETWORK), MDNS_STR(NETWORK_THREAD)});
 #endif
 
 #ifdef USE_API_NOISE
+    MDNS_STATIC_CONST_CHAR(TXT_API_ENCRYPTION, "api_encryption");
+    MDNS_STATIC_CONST_CHAR(TXT_API_ENCRYPTION_SUPPORTED, "api_encryption_supported");
     MDNS_STATIC_CONST_CHAR(NOISE_ENCRYPTION, "Noise_NNpsk0_25519_ChaChaPoly_SHA256");
-    if (api::global_api_server->get_noise_ctx()->has_psk()) {
+    bool has_psk = api::global_api_server->get_noise_ctx()->has_psk();
-      txt_records.push_back({MDNS_STR(TXT_API_ENCRYPTION), MDNS_STR_VALUE(NOISE_ENCRYPTION)});
+    const char *encryption_key = has_psk ? TXT_API_ENCRYPTION : TXT_API_ENCRYPTION_SUPPORTED;
-    } else {
+    txt_records.push_back({MDNS_STR(encryption_key), MDNS_STR(NOISE_ENCRYPTION)});
-      txt_records.push_back({MDNS_STR(TXT_API_ENCRYPTION_SUPPORTED), MDNS_STR_VALUE(NOISE_ENCRYPTION)});
-    }
 #endif
 
 #ifdef ESPHOME_PROJECT_NAME
-    txt_records.push_back({MDNS_STR(TXT_PROJECT_NAME), ESPHOME_PROJECT_NAME});
+    MDNS_STATIC_CONST_CHAR(TXT_PROJECT_NAME, "project_name");
-    txt_records.push_back({MDNS_STR(TXT_PROJECT_VERSION), ESPHOME_PROJECT_VERSION});
+    MDNS_STATIC_CONST_CHAR(TXT_PROJECT_VERSION, "project_version");
+    MDNS_STATIC_CONST_CHAR(VALUE_PROJECT_NAME, ESPHOME_PROJECT_NAME);
+    MDNS_STATIC_CONST_CHAR(VALUE_PROJECT_VERSION, ESPHOME_PROJECT_VERSION);
+    txt_records.push_back({MDNS_STR(TXT_PROJECT_NAME), MDNS_STR(VALUE_PROJECT_NAME)});
+    txt_records.push_back({MDNS_STR(TXT_PROJECT_VERSION), MDNS_STR(VALUE_PROJECT_VERSION)});
 #endif  // ESPHOME_PROJECT_NAME
 
 #ifdef USE_DASHBOARD_IMPORT
-    txt_records.push_back({MDNS_STR(TXT_PACKAGE_IMPORT_URL), dashboard_import::get_package_import_url()});
+    MDNS_STATIC_CONST_CHAR(TXT_PACKAGE_IMPORT_URL, "package_import_url");
+    txt_records.push_back(
+        {MDNS_STR(TXT_PACKAGE_IMPORT_URL), MDNS_STR(dashboard_import::get_package_import_url().c_str())});
 #endif
   }
 #endif  // USE_API
 
 #ifdef USE_PROMETHEUS
+  MDNS_STATIC_CONST_CHAR(SERVICE_PROMETHEUS, "_prometheus-http");
+
   auto &prom_service = this->services_.emplace_next();
   prom_service.service_type = MDNS_STR(SERVICE_PROMETHEUS);
   prom_service.proto = MDNS_STR(SERVICE_TCP);
@@ -162,6 +153,8 @@ void MDNSComponent::compile_records_() {
 #endif
 
 #ifdef USE_WEBSERVER
+  MDNS_STATIC_CONST_CHAR(SERVICE_HTTP, "_http");
+
   auto &web_service = this->services_.emplace_next();
   web_service.service_type = MDNS_STR(SERVICE_HTTP);
   web_service.proto = MDNS_STR(SERVICE_TCP);
@@ -169,13 +162,16 @@ void MDNSComponent::compile_records_() {
 #endif
 
 #if !defined(USE_API) && !defined(USE_PROMETHEUS) && !defined(USE_WEBSERVER) && !defined(USE_MDNS_EXTRA_SERVICES)
+  MDNS_STATIC_CONST_CHAR(SERVICE_HTTP, "_http");
+  MDNS_STATIC_CONST_CHAR(TXT_VERSION, "version");
+
   // Publish "http" service if not using native API or any other services
   // This is just to have *some* mDNS service so that .local resolution works
   auto &fallback_service = this->services_.emplace_next();
   fallback_service.service_type = MDNS_STR(SERVICE_HTTP);
   fallback_service.proto = MDNS_STR(SERVICE_TCP);
   fallback_service.port = USE_WEBSERVER_PORT;
-  fallback_service.txt_records.push_back({MDNS_STR(TXT_VERSION), ESPHOME_VERSION});
+  fallback_service.txt_records.push_back({MDNS_STR(TXT_VERSION), MDNS_STR(VALUE_VERSION)});
 #endif
 }
 
@@ -190,8 +186,7 @@ void MDNSComponent::dump_config() {
     ESP_LOGV(TAG, "  - %s, %s, %d", MDNS_STR_ARG(service.service_type), MDNS_STR_ARG(service.proto),
              const_cast<TemplatableValue<uint16_t> &>(service.port).value());
     for (const auto &record : service.txt_records) {
-      ESP_LOGV(TAG, "    TXT: %s = %s", MDNS_STR_ARG(record.key),
+      ESP_LOGV(TAG, "    TXT: %s = %s", MDNS_STR_ARG(record.key), MDNS_STR_ARG(record.value));
-               const_cast<TemplatableValue<std::string> &>(record.value).value().c_str());
     }
   }
 #endif

esphome/components/mdns/mdns_component.h

@@ -27,7 +27,7 @@ struct MDNSString;
 
 struct MDNSTXTRecord {
   const MDNSString *key;
-  TemplatableValue<std::string> value;
+  const MDNSString *value;
 };
 
 struct MDNSService {
@@ -59,6 +59,17 @@ class MDNSComponent : public Component {
 
   void on_shutdown() override;
 
+  /// Add a dynamic TXT value and return pointer to it for use in MDNSTXTRecord
+  const char *add_dynamic_txt_value(const std::string &value) {
+    this->dynamic_txt_values_.push_back(value);
+    return this->dynamic_txt_values_[this->dynamic_txt_values_.size() - 1].c_str();
+  }
+
+  /// Storage for runtime-generated TXT values (MAC address, user lambdas)
+  /// Pre-sized at compile time via MDNS_DYNAMIC_TXT_COUNT to avoid heap allocations.
+  /// Static/compile-time values (version, board, etc.) are stored directly in flash and don't use this.
+  StaticVector<std::string, MDNS_DYNAMIC_TXT_COUNT> dynamic_txt_values_;
+
  protected:
   StaticVector<MDNSService, MDNS_SERVICE_COUNT> services_{};
   std::string hostname_;

esphome/components/mdns/mdns_esp32.cpp

@@ -2,7 +2,6 @@
 #if defined(USE_ESP32) && defined(USE_MDNS)
 
 #include <mdns.h>
-#include <cstring>
 #include "esphome/core/hal.h"
 #include "esphome/core/log.h"
 #include "mdns_component.h"
@@ -29,21 +28,16 @@ void MDNSComponent::setup() {
     std::vector<mdns_txt_item_t> txt_records;
     for (const auto &record : service.txt_records) {
       mdns_txt_item_t it{};
-      // key is a compile-time string literal in flash, no need to strdup
+      // key and value are either compile-time string literals in flash or pointers to dynamic_txt_values_
+      // Both remain valid for the lifetime of this function, and ESP-IDF makes internal copies
       it.key = MDNS_STR_ARG(record.key);
-      // value is a temporary from TemplatableValue, must strdup to keep it alive
+      it.value = MDNS_STR_ARG(record.value);
-      it.value = strdup(const_cast<TemplatableValue<std::string> &>(record.value).value().c_str());
       txt_records.push_back(it);
     }
     uint16_t port = const_cast<TemplatableValue<uint16_t> &>(service.port).value();
     err = mdns_service_add(nullptr, MDNS_STR_ARG(service.service_type), MDNS_STR_ARG(service.proto), port,
                            txt_records.data(), txt_records.size());
 
-    // free records
-    for (const auto &it : txt_records) {
-      free((void *) it.value);  // NOLINT(cppcoreguidelines-no-malloc)
-    }
-
     if (err != ESP_OK) {
       ESP_LOGW(TAG, "Failed to register service %s: %s", MDNS_STR_ARG(service.service_type), esp_err_to_name(err));
     }

esphome/components/mdns/mdns_esp8266.cpp

@@ -33,7 +33,7 @@ void MDNSComponent::setup() {
     MDNS.addService(FPSTR(service_type), FPSTR(proto), port);
     for (const auto &record : service.txt_records) {
       MDNS.addServiceTxt(FPSTR(service_type), FPSTR(proto), FPSTR(MDNS_STR_ARG(record.key)),
-                         const_cast<TemplatableValue<std::string> &>(record.value).value().c_str());
+                         FPSTR(MDNS_STR_ARG(record.value)));
     }
   }
 }

esphome/components/mdns/mdns_libretiny.cpp

@@ -32,8 +32,7 @@ void MDNSComponent::setup() {
     uint16_t port_ = const_cast<TemplatableValue<uint16_t> &>(service.port).value();
     MDNS.addService(service_type, proto, port_);
     for (const auto &record : service.txt_records) {
-      MDNS.addServiceTxt(service_type, proto, MDNS_STR_ARG(record.key),
+      MDNS.addServiceTxt(service_type, proto, MDNS_STR_ARG(record.key), MDNS_STR_ARG(record.value));
-                         const_cast<TemplatableValue<std::string> &>(record.value).value().c_str());
     }
   }
 }

esphome/components/mdns/mdns_rp2040.cpp

@@ -32,8 +32,7 @@ void MDNSComponent::setup() {
     uint16_t port = const_cast<TemplatableValue<uint16_t> &>(service.port).value();
     MDNS.addService(service_type, proto, port);
     for (const auto &record : service.txt_records) {
-      MDNS.addServiceTxt(service_type, proto, MDNS_STR_ARG(record.key),
+      MDNS.addServiceTxt(service_type, proto, MDNS_STR_ARG(record.key), MDNS_STR_ARG(record.value));
-                         const_cast<TemplatableValue<std::string> &>(record.value).value().c_str());
     }
   }
 }

esphome/components/opentherm/opentherm.cpp

@@ -7,7 +7,7 @@
 
 #include "opentherm.h"
 #include "esphome/core/helpers.h"
-#if defined(ESP32) || defined(USE_ESP_IDF)
+#ifdef USE_ESP32
 #include "driver/timer.h"
 #include "esp_err.h"
 #endif
@@ -31,7 +31,7 @@ OpenTherm *OpenTherm::instance = nullptr;
 OpenTherm::OpenTherm(InternalGPIOPin *in_pin, InternalGPIOPin *out_pin, int32_t device_timeout)
     : in_pin_(in_pin),
       out_pin_(out_pin),
-#if defined(ESP32) || defined(USE_ESP_IDF)
+#ifdef USE_ESP32
       timer_group_(TIMER_GROUP_0),
       timer_idx_(TIMER_0),
 #endif
@@ -57,7 +57,7 @@ bool OpenTherm::initialize() {
   this->out_pin_->setup();
   this->out_pin_->digital_write(true);
 
-#if defined(ESP32) || defined(USE_ESP_IDF)
+#ifdef USE_ESP32
   return this->init_esp32_timer_();
 #else
   return true;
@@ -238,7 +238,7 @@ void IRAM_ATTR OpenTherm::write_bit_(uint8_t high, uint8_t clock) {
   }
 }
 
-#if defined(ESP32) || defined(USE_ESP_IDF)
+#ifdef USE_ESP32
 
 bool OpenTherm::init_esp32_timer_() {
   // Search for a free timer. Maybe unstable, we'll see.
@@ -365,7 +365,7 @@ void IRAM_ATTR OpenTherm::stop_timer_() {
   }
 }
 
-#endif  // END ESP32
+#endif  // USE_ESP32
 
 #ifdef ESP8266
 // 5 kHz timer_

esphome/components/opentherm/opentherm.h

@@ -12,7 +12,7 @@
 #include "esphome/core/helpers.h"
 #include "esphome/core/log.h"
 
-#if defined(ESP32) || defined(USE_ESP_IDF)
+#ifdef USE_ESP32
 #include "driver/timer.h"
 #endif
 
@@ -356,7 +356,7 @@ class OpenTherm {
   ISRInternalGPIOPin isr_in_pin_;
   ISRInternalGPIOPin isr_out_pin_;
 
-#if defined(ESP32) || defined(USE_ESP_IDF)
+#ifdef USE_ESP32
   timer_group_t timer_group_;
   timer_idx_t timer_idx_;
 #endif
@@ -370,7 +370,7 @@ class OpenTherm {
   int32_t timeout_counter_;  // <0 no timeout
   int32_t device_timeout_;
 
-#if defined(ESP32) || defined(USE_ESP_IDF)
+#ifdef USE_ESP32
   esp_err_t timer_error_ = ESP_OK;
   TimerErrorType timer_error_type_ = TimerErrorType::NO_TIMER_ERROR;
 

esphome/components/openthread/openthread.cpp

@@ -180,10 +180,12 @@ void OpenThreadSrpComponent::setup() {
     entry->mService.mNumTxtEntries = service.txt_records.size();
     for (size_t i = 0; i < service.txt_records.size(); i++) {
       const auto &txt = service.txt_records[i];
-      auto value = const_cast<TemplatableValue<std::string> &>(txt.value).value();
+      // Value is either a compile-time string literal in flash or a pointer to dynamic_txt_values_
+      // OpenThread SRP client expects the data to persist, so we strdup it
+      const char *value_str = MDNS_STR_ARG(txt.value);
       txt_entries[i].mKey = MDNS_STR_ARG(txt.key);
-      txt_entries[i].mValue = reinterpret_cast<const uint8_t *>(strdup(value.c_str()));
+      txt_entries[i].mValue = reinterpret_cast<const uint8_t *>(strdup(value_str));
-      txt_entries[i].mValueLength = value.size();
+      txt_entries[i].mValueLength = strlen(value_str);
     }
     entry->mService.mTxtEntries = txt_entries;
     entry->mService.mNumTxtEntries = service.txt_records.size();

esphome/components/uart/__init__.py

@@ -347,7 +347,7 @@ def final_validate_device_schema(
 
     def validate_pin(opt, device):
         def validator(value):
-            if opt in device:
+            if opt in device and not CORE.testing_mode:
                 raise cv.Invalid(
                     f"The uart {opt} is used both by {name} and {device[opt]}, "
                     f"but can only be used by one. Please create a new uart bus for {name}."

esphome/components/usb_host/__init__.py

@@ -9,6 +9,7 @@ from esphome.components.esp32 import (
 import esphome.config_validation as cv
 from esphome.const import CONF_DEVICES, CONF_ID
 from esphome.cpp_types import Component
+from esphome.types import ConfigType
 
 AUTO_LOAD = ["bytebuffer"]
 CODEOWNERS = ["@clydebarrow"]
@@ -20,6 +21,7 @@ USBClient = usb_host_ns.class_("USBClient", Component)
 CONF_VID = "vid"
 CONF_PID = "pid"
 CONF_ENABLE_HUBS = "enable_hubs"
+CONF_MAX_TRANSFER_REQUESTS = "max_transfer_requests"
 
 
 def usb_device_schema(cls=USBClient, vid: int = None, pid: [int] = None) -> cv.Schema:
@@ -44,6 +46,9 @@ CONFIG_SCHEMA = cv.All(
         {
             cv.GenerateID(): cv.declare_id(USBHost),
             cv.Optional(CONF_ENABLE_HUBS, default=False): cv.boolean,
+            cv.Optional(CONF_MAX_TRANSFER_REQUESTS, default=16): cv.int_range(
+                min=1, max=32
+            ),
             cv.Optional(CONF_DEVICES): cv.ensure_list(usb_device_schema()),
         }
     ),
@@ -58,10 +63,14 @@ async def register_usb_client(config):
     return var
 
 
-async def to_code(config):
+async def to_code(config: ConfigType) -> None:
     add_idf_sdkconfig_option("CONFIG_USB_HOST_CONTROL_TRANSFER_MAX_SIZE", 1024)
     if config.get(CONF_ENABLE_HUBS):
         add_idf_sdkconfig_option("CONFIG_USB_HOST_HUBS_SUPPORTED", True)
+
+    max_requests = config[CONF_MAX_TRANSFER_REQUESTS]
+    cg.add_define("USB_HOST_MAX_REQUESTS", max_requests)
+
     var = cg.new_Pvariable(config[CONF_ID])
     await cg.register_component(var, config)
     for device in config.get(CONF_DEVICES) or ():

esphome/components/usb_host/usb_host.h

@@ -2,6 +2,7 @@
 
 // Should not be needed, but it's required to pass CI clang-tidy checks
 #if defined(USE_ESP32_VARIANT_ESP32S2) || defined(USE_ESP32_VARIANT_ESP32S3) || defined(USE_ESP32_VARIANT_ESP32P4)
+#include "esphome/core/defines.h"
 #include "esphome/core/component.h"
 #include <vector>
 #include "usb/usb_host.h"
@@ -16,23 +17,25 @@ namespace usb_host {
 
 // THREADING MODEL:
 // This component uses a dedicated USB task for event processing to prevent data loss.
-// - USB Task (high priority): Handles USB events, executes transfer callbacks
+// - USB Task (high priority): Handles USB events, executes transfer callbacks, releases transfer slots
-// - Main Loop Task: Initiates transfers, processes completion events
+// - Main Loop Task: Initiates transfers, processes device connect/disconnect events
 //
 // Thread-safe communication:
 // - Lock-free queues for USB task -> main loop events (SPSC pattern)
-// - Lock-free TransferRequest pool using atomic bitmask (MCSP pattern)
+// - Lock-free TransferRequest pool using atomic bitmask (MCMP pattern - multi-consumer, multi-producer)
 //
 // TransferRequest pool access pattern:
 // - get_trq_() [allocate]: Called from BOTH USB task and main loop threads
 //   * USB task: via USB UART input callbacks that restart transfers immediately
 //   * Main loop: for output transfers and flow-controlled input restarts
-// - release_trq() [deallocate]: Called from main loop thread only
+// - release_trq() [deallocate]: Called from BOTH USB task and main loop threads
+//   * USB task: immediately after transfer callback completes (critical for preventing slot exhaustion)
+//   * Main loop: when transfer submission fails
 //
-// The multi-threaded allocation is intentional for performance:
+// The multi-threaded allocation/deallocation is intentional for performance:
-// - USB task can immediately restart input transfers without context switching
+// - USB task can immediately restart input transfers and release slots without context switching
 // - Main loop controls backpressure by deciding when to restart after consuming data
-// The atomic bitmask ensures thread-safe allocation without mutex blocking.
+// The atomic bitmask ensures thread-safe allocation/deallocation without mutex blocking.
 
 static const char *const TAG = "usb_host";
 
@@ -52,8 +55,17 @@ static const uint8_t USB_DIR_IN = 1 << 7;
 static const uint8_t USB_DIR_OUT = 0;
 static const size_t SETUP_PACKET_SIZE = 8;
 
-static const size_t MAX_REQUESTS = 16;  // maximum number of outstanding requests possible.
+static const size_t MAX_REQUESTS = USB_HOST_MAX_REQUESTS;  // maximum number of outstanding requests possible.
-static_assert(MAX_REQUESTS <= 16, "MAX_REQUESTS must be <= 16 to fit in uint16_t bitmask");
+static_assert(MAX_REQUESTS >= 1 && MAX_REQUESTS <= 32, "MAX_REQUESTS must be between 1 and 32");
+
+// Select appropriate bitmask type for tracking allocation of TransferRequest slots.
+// The bitmask must have at least as many bits as MAX_REQUESTS, so:
+// - Use uint16_t for up to 16 requests (MAX_REQUESTS <= 16)
+// - Use uint32_t for 17-32 requests (MAX_REQUESTS > 16)
+// This is tied to the static_assert above, which enforces MAX_REQUESTS is between 1 and 32.
+// If MAX_REQUESTS is increased above 32, this logic and the static_assert must be updated.
+using trq_bitmask_t = std::conditional<(MAX_REQUESTS <= 16), uint16_t, uint32_t>::type;
+
 static constexpr size_t USB_EVENT_QUEUE_SIZE = 32;   // Size of event queue between USB task and main loop
 static constexpr size_t USB_TASK_STACK_SIZE = 4096;  // Stack size for USB task (same as ESP-IDF USB examples)
 static constexpr UBaseType_t USB_TASK_PRIORITY = 5;  // Higher priority than main loop (tskIDLE_PRIORITY + 5)
@@ -83,8 +95,6 @@ struct TransferRequest {
 enum EventType : uint8_t {
   EVENT_DEVICE_NEW,
   EVENT_DEVICE_GONE,
-  EVENT_TRANSFER_COMPLETE,
-  EVENT_CONTROL_COMPLETE,
 };
 
 struct UsbEvent {
@@ -96,9 +106,6 @@ struct UsbEvent {
     struct {
       usb_device_handle_t handle;
     } device_gone;
-    struct {
-      TransferRequest *trq;
-    } transfer;
   } data;
 
   // Required for EventPool - no cleanup needed for POD types
@@ -163,10 +170,9 @@ class USBClient : public Component {
   uint16_t pid_{};
   // Lock-free pool management using atomic bitmask (no dynamic allocation)
   // Bit i = 1: requests_[i] is in use, Bit i = 0: requests_[i] is available
-  // Supports multiple concurrent consumers (both threads can allocate)
+  // Supports multiple concurrent consumers and producers (both threads can allocate/deallocate)
-  // Single producer for deallocation (main loop only)
+  // Bitmask type automatically selected: uint16_t for <= 16 slots, uint32_t for 17-32 slots
-  // Limited to 16 slots by uint16_t size (enforced by static_assert)
+  std::atomic<trq_bitmask_t> trq_in_use_;
-  std::atomic<uint16_t> trq_in_use_;
   TransferRequest requests_[MAX_REQUESTS]{};
 };
 class USBHost : public Component {

esphome/components/usb_host/usb_host_client.cpp

@@ -228,12 +228,6 @@ void USBClient::loop() {
       case EVENT_DEVICE_GONE:
         this->on_removed(event->data.device_gone.handle);
         break;
-      case EVENT_TRANSFER_COMPLETE:
-      case EVENT_CONTROL_COMPLETE: {
-        auto *trq = event->data.transfer.trq;
-        this->release_trq(trq);
-        break;
-      }
     }
     // Return event to pool for reuse
     this->event_pool.release(event);
@@ -313,25 +307,6 @@ void USBClient::on_removed(usb_device_handle_t handle) {
   }
 }
 
-// Helper to queue transfer cleanup to main loop
-static void queue_transfer_cleanup(TransferRequest *trq, EventType type) {
-  auto *client = trq->client;
-
-  // Allocate event from pool
-  UsbEvent *event = client->event_pool.allocate();
-  if (event == nullptr) {
-    // No events available - increment counter for periodic logging
-    client->event_queue.increment_dropped_count();
-    return;
-  }
-
-  event->type = type;
-  event->data.transfer.trq = trq;
-
-  // Push to lock-free queue (always succeeds since pool size == queue size)
-  client->event_queue.push(event);
-}
-
 // CALLBACK CONTEXT: USB task (called from usb_host_client_handle_events in USB task)
 static void control_callback(const usb_transfer_t *xfer) {
   auto *trq = static_cast<TransferRequest *>(xfer->context);
@@ -346,8 +321,9 @@ static void control_callback(const usb_transfer_t *xfer) {
     trq->callback(trq->status);
   }
 
-  // Queue cleanup to main loop
+  // Release transfer slot immediately in USB task
-  queue_transfer_cleanup(trq, EVENT_CONTROL_COMPLETE);
+  // The release_trq() uses thread-safe atomic operations
+  trq->client->release_trq(trq);
 }
 
 // THREAD CONTEXT: Called from both USB task and main loop threads (multi-consumer)
@@ -358,20 +334,20 @@ static void control_callback(const usb_transfer_t *xfer) {
 // This multi-threaded access is intentional for performance - USB task can
 // immediately restart transfers without waiting for main loop scheduling.
 TransferRequest *USBClient::get_trq_() {
-  uint16_t mask = this->trq_in_use_.load(std::memory_order_relaxed);
+  trq_bitmask_t mask = this->trq_in_use_.load(std::memory_order_relaxed);
 
   // Find first available slot (bit = 0) and try to claim it atomically
   // We use a while loop to allow retrying the same slot after CAS failure
   size_t i = 0;
   while (i != MAX_REQUESTS) {
-    if (mask & (1U << i)) {
+    if (mask & (static_cast<trq_bitmask_t>(1) << i)) {
       // Slot is in use, move to next slot
       i++;
       continue;
     }
 
     // Slot i appears available, try to claim it atomically
-    uint16_t desired = mask | (1U << i);  // Set bit i to mark as in-use
+    trq_bitmask_t desired = mask | (static_cast<trq_bitmask_t>(1) << i);  // Set bit i to mark as in-use
 
     if (this->trq_in_use_.compare_exchange_weak(mask, desired, std::memory_order_acquire, std::memory_order_relaxed)) {
       // Successfully claimed slot i - prepare the TransferRequest
@@ -386,7 +362,7 @@ TransferRequest *USBClient::get_trq_() {
     i = 0;
   }
 
-  ESP_LOGE(TAG, "All %d transfer slots in use", MAX_REQUESTS);
+  ESP_LOGE(TAG, "All %zu transfer slots in use", MAX_REQUESTS);
   return nullptr;
 }
 void USBClient::disconnect() {
@@ -452,8 +428,11 @@ static void transfer_callback(usb_transfer_t *xfer) {
     trq->callback(trq->status);
   }
 
-  // Queue cleanup to main loop
+  // Release transfer slot AFTER callback completes to prevent slot exhaustion
-  queue_transfer_cleanup(trq, EVENT_TRANSFER_COMPLETE);
+  // This is critical for high-throughput transfers (e.g., USB UART at 115200 baud)
+  // The callback has finished accessing xfer->data_buffer, so it's safe to release
+  // The release_trq() uses thread-safe atomic operations
+  trq->client->release_trq(trq);
 }
 /**
  * Performs a transfer input operation.
@@ -521,12 +500,12 @@ void USBClient::dump_config() {
                 "  Product id %04X",
                 this->vid_, this->pid_);
 }
-// THREAD CONTEXT: Only called from main loop thread (single producer for deallocation)
+// THREAD CONTEXT: Called from both USB task and main loop threads
-// - Via event processing when handling EVENT_TRANSFER_COMPLETE/EVENT_CONTROL_COMPLETE
+// - USB task: Immediately after transfer callback completes
-// - Directly when transfer submission fails
+// - Main loop: When transfer submission fails
 //
 // THREAD SAFETY: Lock-free using atomic AND to clear bit
-// Single-producer pattern makes this simpler than allocation
+// Thread-safe atomic operation allows multi-threaded deallocation
 void USBClient::release_trq(TransferRequest *trq) {
   if (trq == nullptr)
     return;
@@ -540,8 +519,8 @@ void USBClient::release_trq(TransferRequest *trq) {
 
   // Atomically clear bit i to mark slot as available
   // fetch_and with inverted bitmask clears the bit atomically
-  uint16_t bit = 1U << index;
+  trq_bitmask_t bit = static_cast<trq_bitmask_t>(1) << index;
-  this->trq_in_use_.fetch_and(static_cast<uint16_t>(~bit), std::memory_order_release);
+  this->trq_in_use_.fetch_and(static_cast<trq_bitmask_t>(~bit), std::memory_order_release);
 }
 
 }  // namespace usb_host

esphome/components/wifi/wifi_component.cpp

@@ -576,8 +576,9 @@ __attribute__((noinline)) static void log_scan_result(const WiFiScanResult &res)
   format_mac_addr_upper(bssid.data(), bssid_s);
 
   if (res.get_matches()) {
-    ESP_LOGI(TAG, "- '%s' %s" LOG_SECRET("(%s) ") "%s", res.get_ssid().c_str(), res.get_is_hidden() ? "(HIDDEN) " : "",
+    ESP_LOGI(TAG, "- '%s' %s" LOG_SECRET("(%s) ") "%s", res.get_ssid().c_str(),
-             bssid_s, LOG_STR_ARG(get_signal_bars(res.get_rssi())));
+             res.get_is_hidden() ? LOG_STR_LITERAL("(HIDDEN) ") : LOG_STR_LITERAL(""), bssid_s,
+             LOG_STR_ARG(get_signal_bars(res.get_rssi())));
     ESP_LOGD(TAG,
              "    Channel: %u\n"
              "    RSSI: %d dB",

esphome/const.py

@@ -4,7 +4,7 @@ from enum import Enum
 
 from esphome.enum import StrEnum
 
-__version__ = "2025.10.0b1"
+__version__ = "2025.10.0b2"
 
 ALLOWED_NAME_CHARS = "abcdefghijklmnopqrstuvwxyz0123456789-_"
 VALID_SUBSTITUTIONS_CHARACTERS = (

esphome/core/__init__.py

@@ -529,6 +529,8 @@ class EsphomeCore:
         self.dashboard = False
         # True if command is run from vscode api
         self.vscode = False
+        # True if running in testing mode (disables validation checks for grouped testing)
+        self.testing_mode = False
         # The name of the node
         self.name: str | None = None
         # The friendly name of the node

esphome/core/defines.h

@@ -84,6 +84,7 @@
 #define USE_LVGL_TOUCHSCREEN
 #define USE_MDNS
 #define MDNS_SERVICE_COUNT 3
+#define MDNS_DYNAMIC_TXT_COUNT 3
 #define USE_MEDIA_PLAYER
 #define USE_NEXTION_TFT_UPLOAD
 #define USE_NUMBER
@@ -190,6 +191,7 @@
 #define USE_WEBSERVER_PORT 80  // NOLINT
 #define USE_WEBSERVER_SORTING
 #define USE_WIFI_11KV_SUPPORT
+#define USB_HOST_MAX_REQUESTS 16
 
 #ifdef USE_ARDUINO
 #define USE_ARDUINO_VERSION_CODE VERSION_CODE(3, 2, 1)

esphome/core/entity_helpers.py

@@ -246,12 +246,15 @@ def entity_duplicate_validator(platform: str) -> Callable[[ConfigType], ConfigTy
                     "\n          to distinguish them"
                 )
 
-            raise cv.Invalid(
+            # Skip duplicate entity name validation when testing_mode is enabled
-                f"Duplicate {platform} entity with name '{entity_name}' found{device_prefix}. "
+            # This flag is used for grouped component testing
-                f"{conflict_msg}. "
+            if not CORE.testing_mode:
-                "Each entity on a device must have a unique name within its platform."
+                raise cv.Invalid(
-                f"{sanitized_msg}"
+                    f"Duplicate {platform} entity with name '{entity_name}' found{device_prefix}. "
-            )
+                    f"{conflict_msg}. "
+                    "Each entity on a device must have a unique name within its platform."
+                    f"{sanitized_msg}"
+                )
 
         # Store metadata about this entity
         entity_metadata: EntityMetadata = {

esphome/espota2.py

@@ -410,7 +410,7 @@ def run_ota_impl_(
         af, socktype, _, _, sa = r
         _LOGGER.info("Connecting to %s port %s...", sa[0], sa[1])
         sock = socket.socket(af, socktype)
-        sock.settimeout(10.0)
+        sock.settimeout(20.0)
         try:
             sock.connect(sa)
         except OSError as err:

esphome/pins.py

@@ -118,11 +118,11 @@ class PinRegistry(dict):
                         parent_config = fconf.get_config_for_path(parent_path)
                         final_val_fun(pin_config, parent_config)
                     allow_others = pin_config.get(CONF_ALLOW_OTHER_USES, False)
-                    if count != 1 and not allow_others:
+                    if count != 1 and not allow_others and not CORE.testing_mode:
                         raise cv.Invalid(
                             f"Pin {pin_config[CONF_NUMBER]} is used in multiple places"
                         )
-                    if count == 1 and allow_others:
+                    if count == 1 and allow_others and not CORE.testing_mode:
                         raise cv.Invalid(
                             f"Pin {pin_config[CONF_NUMBER]} incorrectly sets {CONF_ALLOW_OTHER_USES}: true"
                         )

esphome/platformio_api.py

@@ -5,6 +5,7 @@ import os
 from pathlib import Path
 import re
 import subprocess
+from typing import Any
 
 from esphome.const import CONF_COMPILE_PROCESS_LIMIT, CONF_ESPHOME, KEY_CORE
 from esphome.core import CORE, EsphomeError
@@ -42,6 +43,35 @@ def patch_structhash():
     cli.clean_build_dir = patched_clean_build_dir
 
 
+def patch_file_downloader():
+    """Patch PlatformIO's FileDownloader to retry on PackageException errors."""
+    from platformio.package.download import FileDownloader
+    from platformio.package.exception import PackageException
+
+    original_init = FileDownloader.__init__
+
+    def patched_init(self, *args: Any, **kwargs: Any) -> None:
+        max_retries = 3
+
+        for attempt in range(max_retries):
+            try:
+                return original_init(self, *args, **kwargs)
+            except PackageException as e:
+                if attempt < max_retries - 1:
+                    _LOGGER.warning(
+                        "Package download failed: %s. Retrying... (attempt %d/%d)",
+                        str(e),
+                        attempt + 1,
+                        max_retries,
+                    )
+                else:
+                    # Final attempt - re-raise
+                    raise
+        return None
+
+    FileDownloader.__init__ = patched_init
+
+
 IGNORE_LIB_WARNINGS = f"(?:{'|'.join(['Hash', 'Update'])})"
 FILTER_PLATFORMIO_LINES = [
     r"Verbose mode can be enabled via `-v, --verbose` option.*",
@@ -99,6 +129,7 @@ def run_platformio_cli(*args, **kwargs) -> str | int:
     import platformio.__main__
 
     patch_structhash()
+    patch_file_downloader()
     return run_external_command(platformio.__main__.main, *cmd, **kwargs)
 
 

requirements.txt

@@ -11,8 +11,8 @@ pyserial==3.5
 platformio==6.1.18  # When updating platformio, also update /docker/Dockerfile
 esptool==5.1.0
 click==8.1.7
-esphome-dashboard==20250904.0
+esphome-dashboard==20251009.0
-aioesphomeapi==41.13.0
+aioesphomeapi==41.14.0
 zeroconf==0.148.0
 puremagic==1.30
 ruamel.yaml==0.18.15 # dashboard_import

script/analyze_component_buses.py

@@ -0,0 +1,523 @@
+#!/usr/bin/env python3
+"""Analyze component test files to detect which common bus configs they use.
+
+This script scans component test files and extracts which common bus configurations
+(i2c, spi, uart, etc.) are included via the packages mechanism. This information
+is used to group components that can be tested together.
+
+Components can only be grouped together if they use the EXACT SAME set of common
+bus configurations, ensuring that merged configs are compatible.
+
+Example output:
+{
+    "component1": {
+        "esp32-ard": ["i2c", "uart_19200"],
+        "esp32-idf": ["i2c", "uart_19200"]
+    },
+    "component2": {
+        "esp32-ard": ["spi"],
+        "esp32-idf": ["spi"]
+    }
+}
+"""
+
+from __future__ import annotations
+
+import argparse
+from functools import lru_cache
+import json
+from pathlib import Path
+import re
+import sys
+from typing import Any
+
+# Add esphome to path
+sys.path.insert(0, str(Path(__file__).parent.parent))
+
+from esphome import yaml_util
+from esphome.config_helpers import Extend, Remove
+
+# Path to common bus configs
+COMMON_BUS_PATH = Path("tests/test_build_components/common")
+
+# Package dependencies - maps packages to the packages they include
+# When a component uses a package on the left, it automatically gets
+# the packages on the right as well
+PACKAGE_DEPENDENCIES = {
+    "modbus": ["uart"],  # modbus packages include uart packages
+    # Add more package dependencies here as needed
+}
+
+# Bus types that can be defined directly in config files
+# Components defining these directly cannot be grouped (they create unique bus IDs)
+DIRECT_BUS_TYPES = ("i2c", "spi", "uart", "modbus")
+
+# Signature for components with no bus requirements
+# These components can be merged with any other group
+NO_BUSES_SIGNATURE = "no_buses"
+
+# Base bus components - these ARE the bus implementations and should not
+# be flagged as needing migration since they are the platform/base components
+BASE_BUS_COMPONENTS = {
+    "i2c",
+    "spi",
+    "uart",
+    "modbus",
+    "canbus",
+}
+
+# Components that must be tested in isolation (not grouped or batched with others)
+# These have known build issues that prevent grouping
+# NOTE: This should be kept in sync with both test_build_components and split_components_for_ci.py
+ISOLATED_COMPONENTS = {
+    "animation": "Has display lambda in common.yaml that requires existing display platform - breaks when merged without display",
+    "esphome": "Defines devices/areas in esphome: section that are referenced in other sections - breaks when merged",
+    "ethernet": "Defines ethernet: which conflicts with wifi: used by most components",
+    "ethernet_info": "Related to ethernet component which conflicts with wifi",
+    "lvgl": "Defines multiple SDL displays on host platform that conflict when merged with other display configs",
+    "matrix_keypad": "Needs isolation due to keypad",
+    "mcp4725": "no YAML config to specify i2c bus id",
+    "mcp47a1": "no YAML config to specify i2c bus id",
+    "modbus_controller": "Defines multiple modbus buses for testing client/server functionality - conflicts with package modbus bus",
+    "neopixelbus": "RMT type conflict with ESP32 Arduino/ESP-IDF headers (enum vs struct rmt_channel_t)",
+    "packages": "cannot merge packages",
+}
+
+
+@lru_cache(maxsize=1)
+def get_common_bus_packages() -> frozenset[str]:
+    """Get the list of common bus package names.
+
+    Reads from tests/test_build_components/common/ directory
+    and caches the result. All bus types support component grouping
+    for config validation since --testing-mode bypasses runtime conflicts.
+
+    Returns:
+        Frozenset of common bus package names (i2c, spi, uart, etc.)
+    """
+    if not COMMON_BUS_PATH.exists():
+        return frozenset()
+
+    # List all directories in common/ - these are the bus package names
+    return frozenset(d.name for d in COMMON_BUS_PATH.iterdir() if d.is_dir())
+
+
+def uses_local_file_references(component_dir: Path) -> bool:
+    """Check if a component uses local file references via $component_dir.
+
+    Components that reference local files cannot be grouped because each needs
+    a unique component_dir path pointing to their specific directory.
+
+    Args:
+        component_dir: Path to the component's test directory
+
+    Returns:
+        True if the component uses $component_dir for local file references
+    """
+    common_yaml = component_dir / "common.yaml"
+    if not common_yaml.exists():
+        return False
+
+    try:
+        content = common_yaml.read_text()
+    except Exception:  # pylint: disable=broad-exception-caught
+        return False
+
+    # Pattern to match $component_dir or ${component_dir} references
+    # These indicate local file usage that prevents grouping
+    return bool(re.search(r"\$\{?component_dir\}?", content))
+
+
+def is_platform_component(component_dir: Path) -> bool:
+    """Check if a component is a platform component (abstract base class).
+
+    Platform components have IS_PLATFORM_COMPONENT = True and cannot be
+    instantiated without a platform-specific implementation. These components
+    define abstract methods and cause linker errors if compiled standalone.
+
+    Examples: canbus, mcp23x08_base, mcp23x17_base
+
+    Args:
+        component_dir: Path to the component's test directory
+
+    Returns:
+        True if this is a platform component
+    """
+    # Check in the actual component source, not tests
+    # tests/components/X -> tests/components -> tests -> repo root
+    repo_root = component_dir.parent.parent.parent
+    comp_init = (
+        repo_root / "esphome" / "components" / component_dir.name / "__init__.py"
+    )
+
+    if not comp_init.exists():
+        return False
+
+    try:
+        content = comp_init.read_text()
+        return "IS_PLATFORM_COMPONENT = True" in content
+    except Exception:  # pylint: disable=broad-exception-caught
+        return False
+
+
+def _contains_extend_or_remove(data: Any) -> bool:
+    """Recursively check if data contains Extend or Remove objects.
+
+    Args:
+        data: Parsed YAML data structure
+
+    Returns:
+        True if any Extend or Remove objects are found
+    """
+    if isinstance(data, (Extend, Remove)):
+        return True
+
+    if isinstance(data, dict):
+        for value in data.values():
+            if _contains_extend_or_remove(value):
+                return True
+
+    if isinstance(data, list):
+        for item in data:
+            if _contains_extend_or_remove(item):
+                return True
+
+    return False
+
+
+def analyze_yaml_file(yaml_file: Path) -> dict[str, Any]:
+    """Load a YAML file once and extract all needed information.
+
+    This loads the YAML file a single time and extracts all information needed
+    for component analysis, avoiding multiple file reads.
+
+    Args:
+        yaml_file: Path to the YAML file to analyze
+
+    Returns:
+        Dictionary with keys:
+        - buses: set of common bus package names
+        - has_extend_remove: bool indicating if Extend/Remove objects are present
+        - has_direct_bus_config: bool indicating if buses are defined directly (not via packages)
+        - loaded: bool indicating if file was successfully loaded
+    """
+    result = {
+        "buses": set(),
+        "has_extend_remove": False,
+        "has_direct_bus_config": False,
+        "loaded": False,
+    }
+
+    if not yaml_file.exists():
+        return result
+
+    try:
+        data = yaml_util.load_yaml(yaml_file)
+        result["loaded"] = True
+    except Exception:  # pylint: disable=broad-exception-caught
+        return result
+
+    # Check for Extend/Remove objects
+    result["has_extend_remove"] = _contains_extend_or_remove(data)
+
+    # Check if buses are defined directly (not via packages)
+    # Components that define i2c, spi, uart, or modbus directly in test files
+    # cannot be grouped because they create unique bus IDs
+    if isinstance(data, dict):
+        for bus_type in DIRECT_BUS_TYPES:
+            if bus_type in data:
+                result["has_direct_bus_config"] = True
+                break
+
+    # Extract common bus packages
+    if not isinstance(data, dict) or "packages" not in data:
+        return result
+
+    packages = data["packages"]
+    if not isinstance(packages, dict):
+        return result
+
+    valid_buses = get_common_bus_packages()
+    for pkg_name in packages:
+        if pkg_name not in valid_buses:
+            continue
+        result["buses"].add(pkg_name)
+        # Add any package dependencies (e.g., modbus includes uart)
+        if pkg_name not in PACKAGE_DEPENDENCIES:
+            continue
+        for dep in PACKAGE_DEPENDENCIES[pkg_name]:
+            if dep not in valid_buses:
+                continue
+            result["buses"].add(dep)
+
+    return result
+
+
+def analyze_component(component_dir: Path) -> tuple[dict[str, list[str]], bool, bool]:
+    """Analyze a component directory to find which buses each platform uses.
+
+    Args:
+        component_dir: Path to the component's test directory
+
+    Returns:
+        Tuple of:
+        - Dictionary mapping platform to list of bus configs
+          Example: {"esp32-ard": ["i2c", "spi"], "esp32-idf": ["i2c"]}
+        - Boolean indicating if component uses !extend or !remove
+        - Boolean indicating if component defines buses directly (not via packages)
+    """
+    if not component_dir.is_dir():
+        return {}, False, False
+
+    platform_buses = {}
+    has_extend_remove = False
+    has_direct_bus_config = False
+
+    # Analyze all YAML files in the component directory
+    for yaml_file in component_dir.glob("*.yaml"):
+        analysis = analyze_yaml_file(yaml_file)
+
+        # Track if any file uses extend/remove
+        if analysis["has_extend_remove"]:
+            has_extend_remove = True
+
+        # Track if any file defines buses directly
+        if analysis["has_direct_bus_config"]:
+            has_direct_bus_config = True
+
+        # For test.*.yaml files, extract platform and buses
+        if yaml_file.name.startswith("test.") and yaml_file.suffix == ".yaml":
+            # Extract platform name (e.g., test.esp32-ard.yaml -> esp32-ard)
+            platform = yaml_file.stem.replace("test.", "")
+            # Always add platform, even if it has no buses (empty list)
+            # This allows grouping components that don't use any shared buses
+            platform_buses[platform] = (
+                sorted(analysis["buses"]) if analysis["buses"] else []
+            )
+
+    return platform_buses, has_extend_remove, has_direct_bus_config
+
+
+def analyze_all_components(
+    tests_dir: Path = None,
+) -> tuple[dict[str, dict[str, list[str]]], set[str], set[str]]:
+    """Analyze all component test directories.
+
+    Args:
+        tests_dir: Path to tests/components directory (defaults to auto-detect)
+
+    Returns:
+        Tuple of:
+        - Dictionary mapping component name to platform->buses mapping
+        - Set of component names that cannot be grouped
+        - Set of component names that define buses directly (need migration warning)
+    """
+    if tests_dir is None:
+        tests_dir = Path("tests/components")
+
+    if not tests_dir.exists():
+        print(f"Error: {tests_dir} does not exist", file=sys.stderr)
+        return {}, set(), set()
+
+    components = {}
+    non_groupable = set()
+    direct_bus_components = set()
+
+    for component_dir in sorted(tests_dir.iterdir()):
+        if not component_dir.is_dir():
+            continue
+
+        component_name = component_dir.name
+        platform_buses, has_extend_remove, has_direct_bus_config = analyze_component(
+            component_dir
+        )
+
+        if platform_buses:
+            components[component_name] = platform_buses
+
+        # Note: Components using $component_dir are now groupable because the merge
+        # script rewrites these to absolute paths with component-specific substitutions
+
+        # Check if component is explicitly isolated
+        # These have known issues that prevent grouping with other components
+        if component_name in ISOLATED_COMPONENTS:
+            non_groupable.add(component_name)
+
+        # Check if component is a base bus component
+        # These ARE the bus platform implementations and define buses directly for testing
+        # They cannot be grouped with components that use bus packages (causes ID conflicts)
+        if component_name in BASE_BUS_COMPONENTS:
+            non_groupable.add(component_name)
+
+        # Check if component uses !extend or !remove directives
+        # These rely on specific config structure and cannot be merged with other components
+        # The directives work within a component's own package hierarchy but break when
+        # merging independent components together
+        if has_extend_remove:
+            non_groupable.add(component_name)
+
+        # Check if component defines buses directly in test files
+        # These create unique bus IDs and cause conflicts when merged
+        # Exclude base bus components (i2c, spi, uart, etc.) since they ARE the platform
+        if has_direct_bus_config and component_name not in BASE_BUS_COMPONENTS:
+            non_groupable.add(component_name)
+            direct_bus_components.add(component_name)
+
+    return components, non_groupable, direct_bus_components
+
+
+def create_grouping_signature(
+    platform_buses: dict[str, list[str]], platform: str
+) -> str:
+    """Create a signature string for grouping components.
+
+    Components with the same signature can be grouped together for testing.
+    All valid bus types can be grouped since --testing-mode bypasses runtime
+    conflicts during config validation.
+
+    Args:
+        platform_buses: Mapping of platform to list of buses
+        platform: The specific platform to create signature for
+
+    Returns:
+        Signature string (e.g., "i2c" or "uart") or empty if no valid buses
+    """
+    buses = platform_buses.get(platform, [])
+    if not buses:
+        return ""
+
+    # Only include valid bus types in signature
+    common_buses = get_common_bus_packages()
+    valid_buses = [b for b in buses if b in common_buses]
+    if not valid_buses:
+        return ""
+
+    return "+".join(sorted(valid_buses))
+
+
+def group_components_by_signature(
+    components: dict[str, dict[str, list[str]]], platform: str
+) -> dict[str, list[str]]:
+    """Group components by their bus signature for a specific platform.
+
+    Args:
+        components: Component analysis results from analyze_all_components()
+        platform: Platform to group for (e.g., "esp32-ard")
+
+    Returns:
+        Dictionary mapping signature to list of component names
+        Example: {"i2c+uart_19200": ["comp1", "comp2"], "spi": ["comp3"]}
+    """
+    signature_groups: dict[str, list[str]] = {}
+
+    for component_name, platform_buses in components.items():
+        if platform not in platform_buses:
+            continue
+
+        signature = create_grouping_signature(platform_buses, platform)
+        if not signature:
+            continue
+
+        if signature not in signature_groups:
+            signature_groups[signature] = []
+        signature_groups[signature].append(component_name)
+
+    return signature_groups
+
+
+def main() -> None:
+    """Main entry point."""
+    parser = argparse.ArgumentParser(
+        description="Analyze component test files to detect common bus usage"
+    )
+    parser.add_argument(
+        "--components",
+        "-c",
+        nargs="+",
+        help="Specific components to analyze (default: all)",
+    )
+    parser.add_argument(
+        "--platform",
+        "-p",
+        help="Show grouping for a specific platform",
+    )
+    parser.add_argument(
+        "--json",
+        action="store_true",
+        help="Output as JSON",
+    )
+    parser.add_argument(
+        "--group",
+        action="store_true",
+        help="Show component groupings by bus signature",
+    )
+
+    args = parser.parse_args()
+
+    # Analyze components
+    tests_dir = Path("tests/components")
+
+    if args.components:
+        # Analyze only specified components
+        components = {}
+        non_groupable = set()
+        direct_bus_components = set()
+        for comp in args.components:
+            comp_dir = tests_dir / comp
+            platform_buses, has_extend_remove, has_direct_bus_config = (
+                analyze_component(comp_dir)
+            )
+            if platform_buses:
+                components[comp] = platform_buses
+            # Note: Components using $component_dir are now groupable
+            if comp in ISOLATED_COMPONENTS:
+                non_groupable.add(comp)
+            if comp in BASE_BUS_COMPONENTS:
+                non_groupable.add(comp)
+            if has_direct_bus_config and comp not in BASE_BUS_COMPONENTS:
+                non_groupable.add(comp)
+                direct_bus_components.add(comp)
+    else:
+        # Analyze all components
+        components, non_groupable, direct_bus_components = analyze_all_components(
+            tests_dir
+        )
+
+    # Output results
+    if args.group and args.platform:
+        # Show groupings for a specific platform
+        groups = group_components_by_signature(components, args.platform)
+
+        if args.json:
+            print(json.dumps(groups, indent=2))
+        else:
+            print(f"Component groupings for {args.platform}:")
+            print()
+            for signature, comp_list in sorted(groups.items()):
+                print(f"  {signature}:")
+                for comp in sorted(comp_list):
+                    print(f"    - {comp}")
+                print()
+    elif args.json:
+        # JSON output
+        print(json.dumps(components, indent=2))
+    else:
+        # Human-readable output
+        for component, platform_buses in sorted(components.items()):
+            non_groupable_marker = (
+                " [NON-GROUPABLE]" if component in non_groupable else ""
+            )
+            print(f"{component}{non_groupable_marker}:")
+            for platform, buses in sorted(platform_buses.items()):
+                bus_str = ", ".join(buses)
+                print(f"  {platform}: {bus_str}")
+        print()
+        print(f"Total components analyzed: {len(components)}")
+        if non_groupable:
+            print(f"Non-groupable components (use local files): {len(non_groupable)}")
+            for comp in sorted(non_groupable):
+                print(f"  - {comp}")
+
+
+if __name__ == "__main__":
+    main()

script/determine-jobs.py

@@ -237,6 +237,16 @@ def main() -> None:
     result = subprocess.run(cmd, capture_output=True, text=True, check=True)
     changed_components = parse_list_components_output(result.stdout)
 
+    # Filter to only components that have test files
+    # Components without tests shouldn't generate CI test jobs
+    tests_dir = Path(root_path) / "tests" / "components"
+    changed_components_with_tests = [
+        component
+        for component in changed_components
+        if (component_test_dir := tests_dir / component).exists()
+        and any(component_test_dir.glob("test.*.yaml"))
+    ]
+
     # Build output
     output: dict[str, Any] = {
         "integration_tests": run_integration,
@@ -244,7 +254,8 @@ def main() -> None:
         "clang_format": run_clang_format,
         "python_linters": run_python_linters,
         "changed_components": changed_components,
-        "component_test_count": len(changed_components),
+        "changed_components_with_tests": changed_components_with_tests,
+        "component_test_count": len(changed_components_with_tests),
     }
 
     # Output as JSON

script/merge_component_configs.py

@@ -0,0 +1,379 @@
+#!/usr/bin/env python3
+"""Merge multiple component test configurations into a single test file.
+
+This script combines multiple component test files that use the same common bus
+configurations into a single merged test file. This allows testing multiple
+compatible components together, reducing CI build time.
+
+The merger handles:
+- Component-specific substitutions (prefixing to avoid conflicts)
+- Multiple instances of component configurations
+- Shared common bus packages (included only once)
+- Platform-specific configurations
+- Uses ESPHome's built-in merge_config for proper YAML merging
+"""
+
+from __future__ import annotations
+
+import argparse
+from pathlib import Path
+import re
+import sys
+from typing import Any
+
+# Add esphome to path so we can import from it
+sys.path.insert(0, str(Path(__file__).parent.parent))
+
+from esphome import yaml_util
+from esphome.config_helpers import merge_config
+from script.analyze_component_buses import PACKAGE_DEPENDENCIES, get_common_bus_packages
+
+
+def load_yaml_file(yaml_file: Path) -> dict:
+    """Load YAML file using ESPHome's YAML loader.
+
+    Args:
+        yaml_file: Path to the YAML file
+
+    Returns:
+        Parsed YAML as dictionary
+    """
+    if not yaml_file.exists():
+        raise FileNotFoundError(f"YAML file not found: {yaml_file}")
+
+    return yaml_util.load_yaml(yaml_file)
+
+
+def extract_packages_from_yaml(data: dict) -> dict[str, str]:
+    """Extract COMMON BUS package includes from parsed YAML.
+
+    Only extracts packages that are from test_build_components/common/,
+    ignoring component-specific packages.
+
+    Args:
+        data: Parsed YAML dictionary
+
+    Returns:
+        Dictionary mapping package name to include path (as string representation)
+        Only includes common bus packages (i2c, spi, uart, etc.)
+    """
+    if "packages" not in data:
+        return {}
+
+    packages_value = data["packages"]
+    if not isinstance(packages_value, dict):
+        # List format doesn't include common bus packages (those use dict format)
+        return {}
+
+    # Get common bus package names (cached)
+    common_bus_packages = get_common_bus_packages()
+    packages = {}
+
+    # Dictionary format: packages: {name: value}
+    for name, value in packages_value.items():
+        # Only include common bus packages, ignore component-specific ones
+        if name not in common_bus_packages:
+            continue
+        packages[name] = str(value)
+        # Also track package dependencies (e.g., modbus includes uart)
+        if name not in PACKAGE_DEPENDENCIES:
+            continue
+        for dep in PACKAGE_DEPENDENCIES[name]:
+            if dep not in common_bus_packages:
+                continue
+            # Mark as included via dependency
+            packages[f"_dep_{dep}"] = f"(included via {name})"
+
+    return packages
+
+
+def prefix_substitutions_in_dict(
+    data: Any, prefix: str, exclude: set[str] | None = None
+) -> Any:
+    """Recursively prefix all substitution references in a data structure.
+
+    Args:
+        data: YAML data structure (dict, list, or scalar)
+        prefix: Prefix to add to substitution names
+        exclude: Set of substitution names to exclude from prefixing
+
+    Returns:
+        Data structure with prefixed substitution references
+    """
+    if exclude is None:
+        exclude = set()
+
+    def replace_sub(text: str) -> str:
+        """Replace substitution references in a string."""
+
+        def replace_match(match):
+            sub_name = match.group(1)
+            if sub_name in exclude:
+                return match.group(0)
+            # Always use braced format in output for consistency
+            return f"${{{prefix}_{sub_name}}}"
+
+        # Match both ${substitution} and $substitution formats
+        return re.sub(r"\$\{?(\w+)\}?", replace_match, text)
+
+    if isinstance(data, dict):
+        result = {}
+        for key, value in data.items():
+            result[key] = prefix_substitutions_in_dict(value, prefix, exclude)
+        return result
+    if isinstance(data, list):
+        return [prefix_substitutions_in_dict(item, prefix, exclude) for item in data]
+    if isinstance(data, str):
+        return replace_sub(data)
+    return data
+
+
+def deduplicate_by_id(data: dict) -> dict:
+    """Deduplicate list items with the same ID.
+
+    Keeps only the first occurrence of each ID. If items with the same ID
+    are identical, this silently deduplicates. If they differ, the first
+    one is kept (ESPHome's validation will catch if this causes issues).
+
+    Args:
+        data: Parsed config dictionary
+
+    Returns:
+        Config with deduplicated lists
+    """
+    if not isinstance(data, dict):
+        return data
+
+    result = {}
+    for key, value in data.items():
+        if isinstance(value, list):
+            # Check for items with 'id' field
+            seen_ids = set()
+            deduped_list = []
+
+            for item in value:
+                if isinstance(item, dict) and "id" in item:
+                    item_id = item["id"]
+                    if item_id not in seen_ids:
+                        seen_ids.add(item_id)
+                        deduped_list.append(item)
+                    # else: skip duplicate ID (keep first occurrence)
+                else:
+                    # No ID, just add it
+                    deduped_list.append(item)
+
+            result[key] = deduped_list
+        elif isinstance(value, dict):
+            # Recursively deduplicate nested dicts
+            result[key] = deduplicate_by_id(value)
+        else:
+            result[key] = value
+
+    return result
+
+
+def merge_component_configs(
+    component_names: list[str],
+    platform: str,
+    tests_dir: Path,
+    output_file: Path,
+) -> None:
+    """Merge multiple component test configs into a single file.
+
+    Args:
+        component_names: List of component names to merge
+        platform: Platform to merge for (e.g., "esp32-ard")
+        tests_dir: Path to tests/components directory
+        output_file: Path to output merged config file
+    """
+    if not component_names:
+        raise ValueError("No components specified")
+
+    # Track packages to ensure they're identical
+    all_packages = None
+
+    # Start with empty config
+    merged_config_data = {}
+
+    # Process each component
+    for comp_name in component_names:
+        comp_dir = tests_dir / comp_name
+        test_file = comp_dir / f"test.{platform}.yaml"
+
+        if not test_file.exists():
+            raise FileNotFoundError(f"Test file not found: {test_file}")
+
+        # Load the component's test file
+        comp_data = load_yaml_file(test_file)
+
+        # Validate packages are compatible
+        # Components with no packages (no_buses) can merge with any group
+        comp_packages = extract_packages_from_yaml(comp_data)
+
+        if all_packages is None:
+            # First component - set the baseline
+            all_packages = comp_packages
+        elif not comp_packages:
+            # This component has no packages (no_buses) - it can merge with any group
+            pass
+        elif not all_packages:
+            # Previous components had no packages, but this one does - adopt these packages
+            all_packages = comp_packages
+        elif comp_packages != all_packages:
+            # Both have packages but they differ - this is an error
+            raise ValueError(
+                f"Component {comp_name} has different packages than previous components. "
+                f"Expected: {all_packages}, Got: {comp_packages}. "
+                f"All components must use the same common bus configs to be merged."
+            )
+
+        # Handle $component_dir by replacing with absolute path
+        # This allows components that use local file references to be grouped
+        comp_abs_dir = str(comp_dir.absolute())
+
+        # Save top-level substitutions BEFORE expanding packages
+        # In ESPHome, top-level substitutions override package substitutions
+        top_level_subs = (
+            comp_data["substitutions"].copy()
+            if "substitutions" in comp_data and comp_data["substitutions"] is not None
+            else {}
+        )
+
+        # Expand packages - but we'll restore substitution priority after
+        if "packages" in comp_data:
+            packages_value = comp_data["packages"]
+
+            if isinstance(packages_value, dict):
+                # Dict format - check each package
+                common_bus_packages = get_common_bus_packages()
+                for pkg_name, pkg_value in list(packages_value.items()):
+                    if pkg_name in common_bus_packages:
+                        continue
+                    if not isinstance(pkg_value, dict):
+                        continue
+                    # Component-specific package - expand its content into top level
+                    comp_data = merge_config(comp_data, pkg_value)
+            elif isinstance(packages_value, list):
+                # List format - expand all package includes
+                for pkg_value in packages_value:
+                    if not isinstance(pkg_value, dict):
+                        continue
+                    comp_data = merge_config(comp_data, pkg_value)
+
+            # Remove all packages (common will be re-added at the end)
+            del comp_data["packages"]
+
+        # Restore top-level substitution priority
+        # Top-level substitutions override any from packages
+        if "substitutions" not in comp_data or comp_data["substitutions"] is None:
+            comp_data["substitutions"] = {}
+
+        # Merge: package subs as base, top-level subs override
+        comp_data["substitutions"].update(top_level_subs)
+
+        # Now prefix the final merged substitutions
+        comp_data["substitutions"] = {
+            f"{comp_name}_{sub_name}": sub_value
+            for sub_name, sub_value in comp_data["substitutions"].items()
+        }
+
+        # Add component_dir substitution with absolute path for this component
+        comp_data["substitutions"][f"{comp_name}_component_dir"] = comp_abs_dir
+
+        # Prefix substitution references throughout the config
+        comp_data = prefix_substitutions_in_dict(comp_data, comp_name)
+
+        # Use ESPHome's merge_config to merge this component into the result
+        # merge_config handles list merging with ID-based deduplication automatically
+        merged_config_data = merge_config(merged_config_data, comp_data)
+
+    # Add packages back (only once, since they're identical)
+    # IMPORTANT: Only re-add common bus packages (spi, i2c, uart, etc.)
+    # Do NOT re-add component-specific packages as they contain unprefixed $component_dir refs
+    if all_packages:
+        first_comp_data = load_yaml_file(
+            tests_dir / component_names[0] / f"test.{platform}.yaml"
+        )
+        if "packages" in first_comp_data and isinstance(
+            first_comp_data["packages"], dict
+        ):
+            # Filter to only include common bus packages
+            # Only dict format can contain common bus packages
+            common_bus_packages = get_common_bus_packages()
+            filtered_packages = {
+                name: value
+                for name, value in first_comp_data["packages"].items()
+                if name in common_bus_packages
+            }
+            if filtered_packages:
+                merged_config_data["packages"] = filtered_packages
+
+    # Deduplicate items with same ID (keeps first occurrence)
+    merged_config_data = deduplicate_by_id(merged_config_data)
+
+    # Remove esphome section since it will be provided by the wrapper file
+    # The wrapper file includes this merged config via packages and provides
+    # the proper esphome: section with name, platform, etc.
+    if "esphome" in merged_config_data:
+        del merged_config_data["esphome"]
+
+    # Write merged config
+    output_file.parent.mkdir(parents=True, exist_ok=True)
+    yaml_content = yaml_util.dump(merged_config_data)
+    output_file.write_text(yaml_content)
+
+    print(f"Successfully merged {len(component_names)} components into {output_file}")
+
+
+def main() -> None:
+    """Main entry point."""
+    parser = argparse.ArgumentParser(
+        description="Merge multiple component test configs into a single file"
+    )
+    parser.add_argument(
+        "--components",
+        "-c",
+        required=True,
+        help="Comma-separated list of component names to merge",
+    )
+    parser.add_argument(
+        "--platform",
+        "-p",
+        required=True,
+        help="Platform to merge for (e.g., esp32-ard)",
+    )
+    parser.add_argument(
+        "--output",
+        "-o",
+        required=True,
+        type=Path,
+        help="Output file path for merged config",
+    )
+    parser.add_argument(
+        "--tests-dir",
+        type=Path,
+        default=Path("tests/components"),
+        help="Path to tests/components directory",
+    )
+
+    args = parser.parse_args()
+
+    component_names = [c.strip() for c in args.components.split(",")]
+
+    try:
+        merge_component_configs(
+            component_names=component_names,
+            platform=args.platform,
+            tests_dir=args.tests_dir,
+            output_file=args.output,
+        )
+    except Exception as e:
+        print(f"Error merging configs: {e}", file=sys.stderr)
+        import traceback
+
+        traceback.print_exc()
+        sys.exit(1)
+
+
+if __name__ == "__main__":
+    main()

script/split_components_for_ci.py

@@ -0,0 +1,268 @@
+#!/usr/bin/env python3
+"""Split components into batches with intelligent grouping.
+
+This script analyzes components to identify which ones share common bus configurations
+and intelligently groups them into batches to maximize the efficiency of the
+component grouping system in CI.
+
+Components with the same bus signature are placed in the same batch whenever possible,
+allowing the test_build_components.py script to merge them into single builds.
+"""
+
+from __future__ import annotations
+
+import argparse
+from collections import defaultdict
+import json
+from pathlib import Path
+import sys
+
+# Add esphome to path
+sys.path.insert(0, str(Path(__file__).parent.parent))
+
+from script.analyze_component_buses import (
+    ISOLATED_COMPONENTS,
+    NO_BUSES_SIGNATURE,
+    analyze_all_components,
+    create_grouping_signature,
+)
+
+# Weighting for batch creation
+# Isolated components can't be grouped/merged, so they count as 10x
+# Groupable components can be merged into single builds, so they count as 1x
+ISOLATED_WEIGHT = 10
+GROUPABLE_WEIGHT = 1
+
+
+def has_test_files(component_name: str, tests_dir: Path) -> bool:
+    """Check if a component has test files.
+
+    Args:
+        component_name: Name of the component
+        tests_dir: Path to tests/components directory
+
+    Returns:
+        True if the component has test.*.yaml files
+    """
+    component_dir = tests_dir / component_name
+    if not component_dir.exists() or not component_dir.is_dir():
+        return False
+
+    # Check for test.*.yaml files
+    return any(component_dir.glob("test.*.yaml"))
+
+
+def create_intelligent_batches(
+    components: list[str],
+    tests_dir: Path,
+    batch_size: int = 40,
+) -> list[list[str]]:
+    """Create batches optimized for component grouping.
+
+    Args:
+        components: List of component names to batch
+        tests_dir: Path to tests/components directory
+        batch_size: Target size for each batch
+
+    Returns:
+        List of component batches (lists of component names)
+    """
+    # Filter out components without test files
+    # Platform components like 'climate' and 'climate_ir' don't have test files
+    components_with_tests = [
+        comp for comp in components if has_test_files(comp, tests_dir)
+    ]
+
+    # Log filtered components to stderr for debugging
+    if len(components_with_tests) < len(components):
+        filtered_out = set(components) - set(components_with_tests)
+        print(
+            f"Note: Filtered {len(filtered_out)} components without test files: "
+            f"{', '.join(sorted(filtered_out))}",
+            file=sys.stderr,
+        )
+
+    # Analyze all components to get their bus signatures
+    component_buses, non_groupable, _direct_bus_components = analyze_all_components(
+        tests_dir
+    )
+
+    # Group components by their bus signature ONLY (ignore platform)
+    # All platforms will be tested by test_build_components.py for each batch
+    # Key: signature, Value: list of components
+    signature_groups: dict[str, list[str]] = defaultdict(list)
+
+    for component in components_with_tests:
+        # Components that can't be grouped get unique signatures
+        # This includes both manually curated ISOLATED_COMPONENTS and
+        # automatically detected non_groupable components
+        # These can share a batch/runner but won't be grouped/merged
+        if component in ISOLATED_COMPONENTS or component in non_groupable:
+            signature_groups[f"isolated_{component}"].append(component)
+            continue
+
+        # Get signature from any platform (they should all have the same buses)
+        # Components not in component_buses were filtered out by has_test_files check
+        comp_platforms = component_buses[component]
+        for platform, buses in comp_platforms.items():
+            if buses:
+                signature = create_grouping_signature({platform: buses}, platform)
+                # Group by signature only - platform doesn't matter for batching
+                signature_groups[signature].append(component)
+                break  # Only use first platform for grouping
+        else:
+            # No buses found for any platform - can be grouped together
+            signature_groups[NO_BUSES_SIGNATURE].append(component)
+
+    # Create batches by keeping signature groups together
+    # Components with the same signature stay in the same batches
+    batches = []
+
+    # Sort signature groups to prioritize groupable components
+    # 1. Put "isolated_*" signatures last (can't be grouped with others)
+    # 2. Sort groupable signatures by size (largest first)
+    # 3. "no_buses" components CAN be grouped together
+    def sort_key(item):
+        signature, components = item
+        is_isolated = signature.startswith("isolated_")
+        # Put "isolated_*" last (1), groupable first (0)
+        # Within each category, sort by size (largest first)
+        return (is_isolated, -len(components))
+
+    sorted_groups = sorted(signature_groups.items(), key=sort_key)
+
+    # Strategy: Create batches using weighted sizes
+    # - Isolated components count as 10x (since they can't be grouped/merged)
+    # - Groupable components count as 1x (can be merged into single builds)
+    # - This distributes isolated components across more runners
+    # - Ensures each runner has a good mix of groupable vs isolated components
+
+    current_batch = []
+    current_weight = 0
+
+    for signature, group_components in sorted_groups:
+        is_isolated = signature.startswith("isolated_")
+        weight_per_component = ISOLATED_WEIGHT if is_isolated else GROUPABLE_WEIGHT
+
+        for component in group_components:
+            # Check if adding this component would exceed the batch size
+            if current_weight + weight_per_component > batch_size and current_batch:
+                # Start a new batch
+                batches.append(current_batch)
+                current_batch = []
+                current_weight = 0
+
+            # Add component to current batch
+            current_batch.append(component)
+            current_weight += weight_per_component
+
+    # Don't forget the last batch
+    if current_batch:
+        batches.append(current_batch)
+
+    return batches
+
+
+def main() -> int:
+    """Main entry point."""
+    parser = argparse.ArgumentParser(
+        description="Split components into intelligent batches for CI testing"
+    )
+    parser.add_argument(
+        "--components",
+        "-c",
+        required=True,
+        help="JSON array of component names",
+    )
+    parser.add_argument(
+        "--batch-size",
+        "-b",
+        type=int,
+        default=40,
+        help="Target batch size (default: 40, weighted)",
+    )
+    parser.add_argument(
+        "--tests-dir",
+        type=Path,
+        default=Path("tests/components"),
+        help="Path to tests/components directory",
+    )
+    parser.add_argument(
+        "--output",
+        "-o",
+        choices=["json", "github"],
+        default="github",
+        help="Output format (json or github for GitHub Actions)",
+    )
+
+    args = parser.parse_args()
+
+    # Parse component list from JSON
+    try:
+        components = json.loads(args.components)
+    except json.JSONDecodeError as e:
+        print(f"Error parsing components JSON: {e}", file=sys.stderr)
+        return 1
+
+    if not isinstance(components, list):
+        print("Components must be a JSON array", file=sys.stderr)
+        return 1
+
+    # Create intelligent batches
+    batches = create_intelligent_batches(
+        components=components,
+        tests_dir=args.tests_dir,
+        batch_size=args.batch_size,
+    )
+
+    # Convert batches to space-separated strings for CI
+    batch_strings = [" ".join(batch) for batch in batches]
+
+    if args.output == "json":
+        # Output as JSON array
+        print(json.dumps(batch_strings))
+    else:
+        # Output for GitHub Actions (set output)
+        output_json = json.dumps(batch_strings)
+        print(f"components={output_json}")
+
+    # Print summary to stderr so it shows in CI logs
+    # Count actual components being batched
+    actual_components = sum(len(batch.split()) for batch in batch_strings)
+
+    # Re-analyze to get isolated component counts for summary
+    _, non_groupable, _ = analyze_all_components(args.tests_dir)
+
+    # Count isolated vs groupable components
+    all_batched_components = [comp for batch in batches for comp in batch]
+    isolated_count = sum(
+        1
+        for comp in all_batched_components
+        if comp in ISOLATED_COMPONENTS or comp in non_groupable
+    )
+    groupable_count = actual_components - isolated_count
+
+    print("\n=== Intelligent Batch Summary ===", file=sys.stderr)
+    print(f"Total components requested: {len(components)}", file=sys.stderr)
+    print(f"Components with test files: {actual_components}", file=sys.stderr)
+    print(f"  - Groupable (weight=1): {groupable_count}", file=sys.stderr)
+    print(f"  - Isolated (weight=10): {isolated_count}", file=sys.stderr)
+    if actual_components < len(components):
+        print(
+            f"Components skipped (no test files): {len(components) - actual_components}",
+            file=sys.stderr,
+        )
+    print(f"Number of batches: {len(batches)}", file=sys.stderr)
+    print(f"Batch size target (weighted): {args.batch_size}", file=sys.stderr)
+    if len(batches) > 0:
+        print(
+            f"Average components per batch: {actual_components / len(batches):.1f}",
+            file=sys.stderr,
+        )
+    print(file=sys.stderr)
+
+    return 0
+
+
+if __name__ == "__main__":
+    sys.exit(main())

script/test_build_components

@@ -1,106 +0,0 @@
-#!/usr/bin/env bash
-
-set -e
-
-help() {
-  echo "Usage: $0 [-e <config|compile|clean>] [-c <string>] [-t <string>]" 1>&2
-  echo 1>&2
-  echo "  - e - Parameter for esphome command. Default compile. Common alternative is config." 1>&2
-  echo "  - c - Component folder name to test. Default *. E.g. '-c logger'." 1>&2
-  echo "  - t - Target name to test. Put '-t list' to display all possibilities. E.g. '-t esp32-s2-idf-51'." 1>&2
-  exit 1
-}
-
-# Parse parameter:
-# - `e` - Parameter for `esphome` command. Default `compile`. Common alternative is `config`.
-# - `c` - Component folder name to test. Default `*`.
-esphome_command="compile"
-target_component="*"
-while getopts e:c:t: flag
-do
-    case $flag in
-        e) esphome_command=${OPTARG};;
-        c) target_component=${OPTARG};;
-        t) requested_target_platform=${OPTARG};;
-        \?) help;;
-    esac
-done
-
-cd "$(dirname "$0")/.."
-
-if ! [ -d "./tests/test_build_components/build" ]; then
-  mkdir ./tests/test_build_components/build
-fi
-
-start_esphome() {
-  if [ -n "$requested_target_platform" ] && [ "$requested_target_platform" != "$target_platform_with_version" ]; then
-    echo "Skipping $target_platform_with_version"
-    return
-  fi
-  # create dynamic yaml file in `build` folder.
-  # `./tests/test_build_components/build/[target_component].[test_name].[target_platform_with_version].yaml`
-  component_test_file="./tests/test_build_components/build/$target_component.$test_name.$target_platform_with_version.yaml"
-
-  cp $target_platform_file $component_test_file
-  if [[ "$OSTYPE" == "darwin"* ]]; then
-    # macOS sed is...different
-    sed -i '' "s!\$component_test_file!../../.$f!g" $component_test_file
-  else
-    sed -i "s!\$component_test_file!../../.$f!g" $component_test_file
-  fi
-
-  # Start esphome process
-  echo "> [$target_component] [$test_name] [$target_platform_with_version]"
-  set -x
-  # TODO: Validate escape of Command line substitution value
-  python3 -m esphome -s component_name $target_component -s component_dir ../../components/$target_component -s test_name $test_name -s target_platform $target_platform $esphome_command $component_test_file
-  { set +x; } 2>/dev/null
-}
-
-# Find all test yaml files.
-# - `./tests/components/[target_component]/[test_name].[target_platform].yaml`
-# - `./tests/components/[target_component]/[test_name].all.yaml`
-for f in ./tests/components/$target_component/*.*.yaml; do
-  [ -f "$f" ] || continue
-  IFS='/' read -r -a folder_name <<< "$f"
-  target_component="${folder_name[3]}"
-
-  IFS='.' read -r -a file_name <<< "${folder_name[4]}"
-  test_name="${file_name[0]}"
-  target_platform="${file_name[1]}"
-  file_name_parts=${#file_name[@]}
-
-  if [ "$target_platform" = "all" ] || [ $file_name_parts = 2 ]; then
-    # Test has *not* defined a specific target platform. Need to run tests for all possible target platforms.
-
-    for target_platform_file in ./tests/test_build_components/build_components_base.*.yaml; do
-      IFS='/' read -r -a folder_name <<< "$target_platform_file"
-      IFS='.' read -r -a file_name <<< "${folder_name[3]}"
-      target_platform="${file_name[1]}"
-
-      start_esphome
-    done
-
-  else
-    # Test has defined a specific target platform.
-
-    # Validate we have a base test yaml for selected platform.
-    # The target_platform is sourced from the following location.
-    # 1. `./tests/test_build_components/build_components_base.[target_platform].yaml`
-    # 2. `./tests/test_build_components/build_components_base.[target_platform]-ard.yaml`
-    target_platform_file="./tests/test_build_components/build_components_base.$target_platform.yaml"
-    if ! [ -f "$target_platform_file" ]; then
-      echo "No base test file [./tests/test_build_components/build_components_base.$target_platform.yaml] for component test [$f] found."
-      exit 1
-    fi
-
-    for target_platform_file in ./tests/test_build_components/build_components_base.$target_platform*.yaml; do
-      # trim off "./tests/test_build_components/build_components_base." prefix
-      target_platform_with_version=${target_platform_file:52}
-      # ...now remove suffix starting with "." leaving just the test target hardware and software platform (possibly with version)
-      # For example: "esp32-s3-idf-50"
-      target_platform_with_version=${target_platform_with_version%.*}
-      start_esphome
-    done
-  fi
-done

script/test_build_components

@@ -0,0 +1 @@
+test_build_components.py

script/test_build_components.py

@@ -0,0 +1,931 @@
+#!/usr/bin/env python3
+"""Test ESPHome component builds with intelligent grouping.
+
+This script replaces the bash test_build_components script with Python,
+adding support for intelligent component grouping based on shared bus
+configurations to reduce CI build time.
+
+Features:
+- Analyzes components for shared common bus configs
+- Groups compatible components together
+- Merges configs for grouped components
+- Uses --testing-mode for grouped tests
+- Maintains backward compatibility with single component testing
+"""
+
+from __future__ import annotations
+
+import argparse
+from collections import defaultdict
+import hashlib
+import os
+from pathlib import Path
+import subprocess
+import sys
+
+# Add esphome to path
+sys.path.insert(0, str(Path(__file__).parent.parent))
+
+# pylint: disable=wrong-import-position
+from script.analyze_component_buses import (
+    BASE_BUS_COMPONENTS,
+    ISOLATED_COMPONENTS,
+    NO_BUSES_SIGNATURE,
+    analyze_all_components,
+    create_grouping_signature,
+    is_platform_component,
+    uses_local_file_references,
+)
+from script.merge_component_configs import merge_component_configs
+
+# Platform-specific maximum group sizes
+# ESP8266 has limited IRAM and can't handle large component groups
+PLATFORM_MAX_GROUP_SIZE = {
+    "esp8266-ard": 10,  # ESP8266 Arduino has limited IRAM
+    "esp8266-idf": 10,  # ESP8266 IDF also has limited IRAM
+    # BK72xx now uses BK7252 board (1.62MB flash vs 1.03MB) - no limit needed
+    # Other platforms can handle larger groups
+}
+
+
+def show_disk_space_if_ci(esphome_command: str) -> None:
+    """Show disk space usage if running in CI during compile.
+
+    Args:
+        esphome_command: The esphome command being run (config/compile/clean)
+    """
+    if os.environ.get("GITHUB_ACTIONS") and esphome_command == "compile":
+        print("\n" + "=" * 80)
+        print("Disk Space After Build:")
+        print("=" * 80)
+        subprocess.run(["df", "-h"], check=False)
+        print("=" * 80 + "\n")
+
+
+def find_component_tests(
+    components_dir: Path, component_pattern: str = "*"
+) -> dict[str, list[Path]]:
+    """Find all component test files.
+
+    Args:
+        components_dir: Path to tests/components directory
+        component_pattern: Glob pattern for component names
+
+    Returns:
+        Dictionary mapping component name to list of test files
+    """
+    component_tests = defaultdict(list)
+
+    for comp_dir in components_dir.glob(component_pattern):
+        if not comp_dir.is_dir():
+            continue
+
+        for test_file in comp_dir.glob("test.*.yaml"):
+            component_tests[comp_dir.name].append(test_file)
+
+    return dict(component_tests)
+
+
+def parse_test_filename(test_file: Path) -> tuple[str, str]:
+    """Parse test filename to extract test name and platform.
+
+    Args:
+        test_file: Path to test file
+
+    Returns:
+        Tuple of (test_name, platform)
+    """
+    parts = test_file.stem.split(".")
+    if len(parts) == 2:
+        return parts[0], parts[1]  # test, platform
+    return parts[0], "all"
+
+
+def get_platform_base_files(base_dir: Path) -> dict[str, list[Path]]:
+    """Get all platform base files.
+
+    Args:
+        base_dir: Path to test_build_components directory
+
+    Returns:
+        Dictionary mapping platform to list of base files (for version variants)
+    """
+    platform_files = defaultdict(list)
+
+    for base_file in base_dir.glob("build_components_base.*.yaml"):
+        # Extract platform from filename
+        # e.g., build_components_base.esp32-idf.yaml -> esp32-idf
+        # or build_components_base.esp32-idf-50.yaml -> esp32-idf
+        filename = base_file.stem
+        parts = filename.replace("build_components_base.", "").split("-")
+
+        # Platform is everything before version number (if present)
+        # Check if last part is a number (version)
+        platform = "-".join(parts[:-1]) if parts[-1].isdigit() else "-".join(parts)
+
+        platform_files[platform].append(base_file)
+
+    return dict(platform_files)
+
+
+def extract_platform_with_version(base_file: Path) -> str:
+    """Extract platform with version from base filename.
+
+    Args:
+        base_file: Path to base file
+
+    Returns:
+        Platform with version (e.g., "esp32-idf-50" or "esp32-idf")
+    """
+    # Remove "build_components_base." prefix and ".yaml" suffix
+    return base_file.stem.replace("build_components_base.", "")
+
+
+def run_esphome_test(
+    component: str,
+    test_file: Path,
+    platform: str,
+    platform_with_version: str,
+    base_file: Path,
+    build_dir: Path,
+    esphome_command: str,
+    continue_on_fail: bool,
+    use_testing_mode: bool = False,
+) -> tuple[bool, str]:
+    """Run esphome test for a single component.
+
+    Args:
+        component: Component name
+        test_file: Path to component test file
+        platform: Platform name (e.g., "esp32-idf")
+        platform_with_version: Platform with version (e.g., "esp32-idf-50")
+        base_file: Path to platform base file
+        build_dir: Path to build directory
+        esphome_command: ESPHome command (config/compile)
+        continue_on_fail: Whether to continue on failure
+        use_testing_mode: Whether to use --testing-mode flag
+
+    Returns:
+        Tuple of (success status, command string)
+    """
+    test_name = test_file.stem.split(".")[0]
+
+    # Create dynamic test file in build directory
+    output_file = build_dir / f"{component}.{test_name}.{platform_with_version}.yaml"
+
+    # Copy base file and substitute component test file reference
+    base_content = base_file.read_text()
+    # Get relative path from build dir to test file
+    repo_root = Path(__file__).parent.parent
+    component_test_ref = f"../../{test_file.relative_to(repo_root / 'tests')}"
+    output_content = base_content.replace("$component_test_file", component_test_ref)
+    output_file.write_text(output_content)
+
+    # Build esphome command
+    cmd = [
+        sys.executable,
+        "-m",
+        "esphome",
+    ]
+
+    # Add --testing-mode if needed (must be before subcommand)
+    if use_testing_mode:
+        cmd.append("--testing-mode")
+
+    # Add substitutions
+    cmd.extend(
+        [
+            "-s",
+            "component_name",
+            component,
+            "-s",
+            "component_dir",
+            f"../../components/{component}",
+            "-s",
+            "test_name",
+            test_name,
+            "-s",
+            "target_platform",
+            platform,
+        ]
+    )
+
+    # Add command and config file
+    cmd.extend([esphome_command, str(output_file)])
+
+    # Build command string for display/logging
+    cmd_str = " ".join(cmd)
+
+    # Run command
+    print(f"> [{component}] [{test_name}] [{platform_with_version}]")
+    if use_testing_mode:
+        print("  (using --testing-mode)")
+
+    try:
+        result = subprocess.run(cmd, check=False)
+        success = result.returncode == 0
+
+        # Show disk space after build in CI during compile
+        show_disk_space_if_ci(esphome_command)
+
+        if not success and not continue_on_fail:
+            # Print command immediately for failed tests
+            print(f"\n{'=' * 80}")
+            print("FAILED - Command to reproduce:")
+            print(f"{'=' * 80}")
+            print(cmd_str)
+            print()
+            raise subprocess.CalledProcessError(result.returncode, cmd)
+        return success, cmd_str
+    except subprocess.CalledProcessError:
+        # Re-raise if we're not continuing on fail
+        if not continue_on_fail:
+            raise
+        return False, cmd_str
+
+
+def run_grouped_test(
+    components: list[str],
+    platform: str,
+    platform_with_version: str,
+    base_file: Path,
+    build_dir: Path,
+    tests_dir: Path,
+    esphome_command: str,
+    continue_on_fail: bool,
+) -> tuple[bool, str]:
+    """Run esphome test for a group of components with shared bus configs.
+
+    Args:
+        components: List of component names to test together
+        platform: Platform name (e.g., "esp32-idf")
+        platform_with_version: Platform with version (e.g., "esp32-idf-50")
+        base_file: Path to platform base file
+        build_dir: Path to build directory
+        tests_dir: Path to tests/components directory
+        esphome_command: ESPHome command (config/compile)
+        continue_on_fail: Whether to continue on failure
+
+    Returns:
+        Tuple of (success status, command string)
+    """
+    # Create merged config
+    group_name = "_".join(components[:3])  # Use first 3 components for name
+    if len(components) > 3:
+        group_name += f"_plus_{len(components) - 3}"
+
+    # Create unique device name by hashing sorted component list + platform
+    # This prevents conflicts when different component groups are tested
+    sorted_components = sorted(components)
+    hash_input = "_".join(sorted_components) + "_" + platform
+    group_hash = hashlib.md5(hash_input.encode()).hexdigest()[:8]
+    device_name = f"comptest{platform.replace('-', '')}{group_hash}"
+
+    merged_config_file = build_dir / f"merged_{group_name}.{platform_with_version}.yaml"
+
+    try:
+        merge_component_configs(
+            component_names=components,
+            platform=platform_with_version,
+            tests_dir=tests_dir,
+            output_file=merged_config_file,
+        )
+    except Exception as e:  # pylint: disable=broad-exception-caught
+        print(f"Error merging configs for {components}: {e}")
+        if not continue_on_fail:
+            raise
+        # Return empty command string since we failed before building the command
+        return False, f"# Failed during config merge: {e}"
+
+    # Create test file that includes merged config
+    output_file = build_dir / f"test_{group_name}.{platform_with_version}.yaml"
+    base_content = base_file.read_text()
+    merged_ref = merged_config_file.name
+    output_content = base_content.replace("$component_test_file", merged_ref)
+    output_file.write_text(output_content)
+
+    # Build esphome command with --testing-mode
+    cmd = [
+        sys.executable,
+        "-m",
+        "esphome",
+        "--testing-mode",  # Required for grouped tests
+        "-s",
+        "component_name",
+        device_name,  # Use unique hash-based device name
+        "-s",
+        "component_dir",
+        "../../components",
+        "-s",
+        "test_name",
+        "merged",
+        "-s",
+        "target_platform",
+        platform,
+        esphome_command,
+        str(output_file),
+    ]
+
+    # Build command string for display/logging
+    cmd_str = " ".join(cmd)
+
+    # Run command
+    components_str = ", ".join(components)
+    print(f"> [GROUPED: {components_str}] [{platform_with_version}]")
+    print("  (using --testing-mode)")
+
+    try:
+        result = subprocess.run(cmd, check=False)
+        success = result.returncode == 0
+
+        # Show disk space after build in CI during compile
+        show_disk_space_if_ci(esphome_command)
+
+        if not success and not continue_on_fail:
+            # Print command immediately for failed tests
+            print(f"\n{'=' * 80}")
+            print("FAILED - Command to reproduce:")
+            print(f"{'=' * 80}")
+            print(cmd_str)
+            print()
+            raise subprocess.CalledProcessError(result.returncode, cmd)
+        return success, cmd_str
+    except subprocess.CalledProcessError:
+        # Re-raise if we're not continuing on fail
+        if not continue_on_fail:
+            raise
+        return False, cmd_str
+
+
+def run_grouped_component_tests(
+    all_tests: dict[str, list[Path]],
+    platform_filter: str | None,
+    platform_bases: dict[str, list[Path]],
+    tests_dir: Path,
+    build_dir: Path,
+    esphome_command: str,
+    continue_on_fail: bool,
+) -> tuple[set[tuple[str, str]], list[str], list[str], dict[str, str]]:
+    """Run grouped component tests.
+
+    Args:
+        all_tests: Dictionary mapping component names to test files
+        platform_filter: Optional platform to filter by
+        platform_bases: Platform base files mapping
+        tests_dir: Path to tests/components directory
+        build_dir: Path to build directory
+        esphome_command: ESPHome command (config/compile)
+        continue_on_fail: Whether to continue on failure
+
+    Returns:
+        Tuple of (tested_components, passed_tests, failed_tests, failed_commands)
+    """
+    tested_components = set()
+    passed_tests = []
+    failed_tests = []
+    failed_commands = {}  # Map test_id to command string
+
+    # Group components by platform and bus signature
+    grouped_components: dict[tuple[str, str], list[str]] = defaultdict(list)
+    print("\n" + "=" * 80)
+    print("Analyzing components for intelligent grouping...")
+    print("=" * 80)
+    component_buses, non_groupable, direct_bus_components = analyze_all_components(
+        tests_dir
+    )
+
+    # Track why components can't be grouped (for detailed output)
+    non_groupable_reasons = {}
+
+    # Group by (platform, bus_signature)
+    for component, platforms in component_buses.items():
+        if component not in all_tests:
+            continue
+
+        # Skip components that must be tested in isolation
+        # These are shown separately and should not be in non_groupable_reasons
+        if component in ISOLATED_COMPONENTS:
+            continue
+
+        # Skip base bus components (these test the bus platforms themselves)
+        if component in BASE_BUS_COMPONENTS:
+            continue
+
+        # Skip components that use local file references or direct bus configs
+        if component in non_groupable:
+            # Track the reason (using pre-calculated results to avoid expensive re-analysis)
+            if component not in non_groupable_reasons:
+                if component in direct_bus_components:
+                    non_groupable_reasons[component] = (
+                        "Defines buses directly (not via packages) - NEEDS MIGRATION"
+                    )
+                elif uses_local_file_references(tests_dir / component):
+                    non_groupable_reasons[component] = (
+                        "Uses local file references ($component_dir)"
+                    )
+                elif is_platform_component(tests_dir / component):
+                    non_groupable_reasons[component] = (
+                        "Platform component (abstract base class)"
+                    )
+                else:
+                    non_groupable_reasons[component] = (
+                        "Uses !extend or !remove directives"
+                    )
+            continue
+
+        for platform, buses in platforms.items():
+            # Skip if platform doesn't match filter
+            if platform_filter and not platform.startswith(platform_filter):
+                continue
+
+            # Create signature for this component's bus configuration
+            # Components with no buses get NO_BUSES_SIGNATURE so they can be grouped together
+            if buses:
+                signature = create_grouping_signature({platform: buses}, platform)
+            else:
+                signature = NO_BUSES_SIGNATURE
+
+            # Add to grouped components (including those with no buses)
+            if signature:
+                grouped_components[(platform, signature)].append(component)
+
+    # Print detailed grouping plan
+    print("\nGrouping Plan:")
+    print("-" * 80)
+
+    # Show isolated components (must test individually due to known issues)
+    isolated_in_tests = [c for c in ISOLATED_COMPONENTS if c in all_tests]
+    if isolated_in_tests:
+        print(
+            f"\n⚠ {len(isolated_in_tests)} components must be tested in isolation (known build issues):"
+        )
+        for comp in sorted(isolated_in_tests):
+            reason = ISOLATED_COMPONENTS[comp]
+            print(f"  - {comp}: {reason}")
+
+    # Show base bus components (test the bus platform implementations)
+    base_bus_in_tests = [c for c in BASE_BUS_COMPONENTS if c in all_tests]
+    if base_bus_in_tests:
+        print(
+            f"\n○ {len(base_bus_in_tests)} base bus platform components (tested individually):"
+        )
+        for comp in sorted(base_bus_in_tests):
+            print(f"  - {comp}")
+
+    # Show excluded components with detailed reasons
+    if non_groupable_reasons:
+        excluded_in_tests = [c for c in non_groupable_reasons if c in all_tests]
+        if excluded_in_tests:
+            print(
+                f"\n⚠ {len(excluded_in_tests)} components excluded from grouping (each needs individual build):"
+            )
+            # Group by reason to show summary
+            direct_bus = [
+                c
+                for c in excluded_in_tests
+                if "NEEDS MIGRATION" in non_groupable_reasons.get(c, "")
+            ]
+            if direct_bus:
+                print(
+                    f"\n  ⚠⚠⚠ {len(direct_bus)} DEFINE BUSES DIRECTLY - NEED MIGRATION TO PACKAGES:"
+                )
+                for comp in sorted(direct_bus):
+                    print(f"    - {comp}")
+
+            other_reasons = [
+                c
+                for c in excluded_in_tests
+                if "NEEDS MIGRATION" not in non_groupable_reasons.get(c, "")
+            ]
+            if other_reasons and len(other_reasons) <= 10:
+                print("\n  Other non-groupable components:")
+                for comp in sorted(other_reasons):
+                    reason = non_groupable_reasons[comp]
+                    print(f"    - {comp}: {reason}")
+            elif other_reasons:
+                print(
+                    f"\n  Other non-groupable components: {len(other_reasons)} components"
+                )
+
+    # Distribute no_buses components into other groups to maximize efficiency
+    # Components with no buses can merge with any bus group since they have no conflicting requirements
+    no_buses_by_platform: dict[str, list[str]] = {}
+    for (platform, signature), components in list(grouped_components.items()):
+        if signature == NO_BUSES_SIGNATURE:
+            no_buses_by_platform[platform] = components
+            # Remove from grouped_components - we'll distribute them
+            del grouped_components[(platform, signature)]
+
+    # Distribute no_buses components into existing groups for each platform
+    for platform, no_buses_comps in no_buses_by_platform.items():
+        # Find all non-empty groups for this platform (excluding no_buses)
+        platform_groups = [
+            (sig, comps)
+            for (plat, sig), comps in grouped_components.items()
+            if plat == platform and sig != NO_BUSES_SIGNATURE
+        ]
+
+        if platform_groups:
+            # Distribute no_buses components round-robin across existing groups
+            for i, comp in enumerate(no_buses_comps):
+                sig, _ = platform_groups[i % len(platform_groups)]
+                grouped_components[(platform, sig)].append(comp)
+        else:
+            # No other groups for this platform - keep no_buses components together
+            grouped_components[(platform, NO_BUSES_SIGNATURE)] = no_buses_comps
+
+    # Split groups that exceed platform-specific maximum sizes
+    # ESP8266 has limited IRAM and can't handle large component groups
+    split_groups = {}
+    for (platform, signature), components in list(grouped_components.items()):
+        max_size = PLATFORM_MAX_GROUP_SIZE.get(platform)
+        if max_size and len(components) > max_size:
+            # Split this group into smaller groups
+            print(
+                f"\n  ℹ️ Splitting {platform} group (signature: {signature}) "
+                f"from {len(components)} to max {max_size} components per group"
+            )
+            # Remove original group
+            del grouped_components[(platform, signature)]
+            # Create split groups
+            for i in range(0, len(components), max_size):
+                split_components = components[i : i + max_size]
+                # Create unique signature for each split group
+                split_signature = f"{signature}_split{i // max_size + 1}"
+                split_groups[(platform, split_signature)] = split_components
+    # Add split groups back
+    grouped_components.update(split_groups)
+
+    groups_to_test = []
+    individual_tests = set()  # Use set to avoid duplicates
+
+    for (platform, signature), components in sorted(grouped_components.items()):
+        if len(components) > 1:
+            groups_to_test.append((platform, signature, components))
+        # Note: Don't add single-component groups to individual_tests here
+        # They'll be added below when we check for ungrouped components
+
+    # Add components that weren't grouped on any platform
+    for component in all_tests:
+        if component not in [c for _, _, comps in groups_to_test for c in comps]:
+            individual_tests.add(component)
+
+    if groups_to_test:
+        print(f"\n✓ {len(groups_to_test)} groups will be tested together:")
+        for platform, signature, components in groups_to_test:
+            component_list = ", ".join(sorted(components))
+            print(f"  [{platform}] [{signature}]: {component_list}")
+            print(
+                f"    → {len(components)} components in 1 build (saves {len(components) - 1} builds)"
+            )
+
+    if individual_tests:
+        print(f"\n○ {len(individual_tests)} components will be tested individually:")
+        sorted_individual = sorted(individual_tests)
+        for comp in sorted_individual[:10]:
+            print(f"  - {comp}")
+        if len(individual_tests) > 10:
+            print(f"  ... and {len(individual_tests) - 10} more")
+
+    # Calculate actual build counts based on test files, not component counts
+    # Without grouping: every test file would be built separately
+    total_test_files = sum(len(test_files) for test_files in all_tests.values())
+
+    # With grouping:
+    # - 1 build per group (regardless of how many components)
+    # - Individual components still need all their platform builds
+    individual_test_file_count = sum(
+        len(all_tests[comp]) for comp in individual_tests if comp in all_tests
+    )
+
+    total_grouped_components = sum(len(comps) for _, _, comps in groups_to_test)
+    total_builds_with_grouping = len(groups_to_test) + individual_test_file_count
+    builds_saved = total_test_files - total_builds_with_grouping
+
+    print(f"\n{'=' * 80}")
+    print(
+        f"Summary: {total_builds_with_grouping} builds total (vs {total_test_files} without grouping)"
+    )
+    print(
+        f"  • {len(groups_to_test)} grouped builds ({total_grouped_components} components)"
+    )
+    print(
+        f"  • {individual_test_file_count} individual builds ({len(individual_tests)} components)"
+    )
+    if total_test_files > 0:
+        reduction_pct = (builds_saved / total_test_files) * 100
+        print(f"  • Saves {builds_saved} builds ({reduction_pct:.1f}% reduction)")
+    print("=" * 80 + "\n")
+
+    # Execute grouped tests
+    for (platform, signature), components in grouped_components.items():
+        # Only group if we have multiple components with same signature
+        if len(components) <= 1:
+            continue
+
+        # Filter out components not in our test list
+        components_to_group = [c for c in components if c in all_tests]
+        if len(components_to_group) <= 1:
+            continue
+
+        # Get platform base files
+        if platform not in platform_bases:
+            continue
+
+        for base_file in platform_bases[platform]:
+            platform_with_version = extract_platform_with_version(base_file)
+
+            # Skip if platform filter doesn't match
+            if platform_filter and platform != platform_filter:
+                continue
+            if (
+                platform_filter
+                and platform_with_version != platform_filter
+                and not platform_with_version.startswith(f"{platform_filter}-")
+            ):
+                continue
+
+            # Run grouped test
+            success, cmd_str = run_grouped_test(
+                components=components_to_group,
+                platform=platform,
+                platform_with_version=platform_with_version,
+                base_file=base_file,
+                build_dir=build_dir,
+                tests_dir=tests_dir,
+                esphome_command=esphome_command,
+                continue_on_fail=continue_on_fail,
+            )
+
+            # Mark all components as tested
+            for comp in components_to_group:
+                tested_components.add((comp, platform_with_version))
+
+            # Record result for each component - show all components in grouped tests
+            test_id = (
+                f"GROUPED[{','.join(components_to_group)}].{platform_with_version}"
+            )
+            if success:
+                passed_tests.append(test_id)
+            else:
+                failed_tests.append(test_id)
+                failed_commands[test_id] = cmd_str
+
+    return tested_components, passed_tests, failed_tests, failed_commands
+
+
+def run_individual_component_test(
+    component: str,
+    test_file: Path,
+    platform: str,
+    platform_with_version: str,
+    base_file: Path,
+    build_dir: Path,
+    esphome_command: str,
+    continue_on_fail: bool,
+    tested_components: set[tuple[str, str]],
+    passed_tests: list[str],
+    failed_tests: list[str],
+    failed_commands: dict[str, str],
+) -> None:
+    """Run an individual component test if not already tested in a group.
+
+    Args:
+        component: Component name
+        test_file: Test file path
+        platform: Platform name
+        platform_with_version: Platform with version
+        base_file: Base file for platform
+        build_dir: Build directory
+        esphome_command: ESPHome command
+        continue_on_fail: Whether to continue on failure
+        tested_components: Set of already tested components
+        passed_tests: List to append passed test IDs
+        failed_tests: List to append failed test IDs
+        failed_commands: Dict to store failed test commands
+    """
+    # Skip if already tested in a group
+    if (component, platform_with_version) in tested_components:
+        return
+
+    test_name = test_file.stem.split(".")[0]
+    success, cmd_str = run_esphome_test(
+        component=component,
+        test_file=test_file,
+        platform=platform,
+        platform_with_version=platform_with_version,
+        base_file=base_file,
+        build_dir=build_dir,
+        esphome_command=esphome_command,
+        continue_on_fail=continue_on_fail,
+    )
+    test_id = f"{component}.{test_name}.{platform_with_version}"
+    if success:
+        passed_tests.append(test_id)
+    else:
+        failed_tests.append(test_id)
+        failed_commands[test_id] = cmd_str
+
+
+def test_components(
+    component_patterns: list[str],
+    platform_filter: str | None,
+    esphome_command: str,
+    continue_on_fail: bool,
+    enable_grouping: bool = True,
+) -> int:
+    """Test components with optional intelligent grouping.
+
+    Args:
+        component_patterns: List of component name patterns
+        platform_filter: Optional platform to filter by
+        esphome_command: ESPHome command (config/compile)
+        continue_on_fail: Whether to continue on failure
+        enable_grouping: Whether to enable component grouping
+
+    Returns:
+        Exit code (0 for success, 1 for failure)
+    """
+    # Setup paths
+    repo_root = Path(__file__).parent.parent
+    tests_dir = repo_root / "tests" / "components"
+    build_components_dir = repo_root / "tests" / "test_build_components"
+    build_dir = build_components_dir / "build"
+    build_dir.mkdir(parents=True, exist_ok=True)
+
+    # Get platform base files
+    platform_bases = get_platform_base_files(build_components_dir)
+
+    # Find all component tests
+    all_tests = {}
+    for pattern in component_patterns:
+        all_tests.update(find_component_tests(tests_dir, pattern))
+
+    if not all_tests:
+        print(f"No components found matching: {component_patterns}")
+        return 1
+
+    print(f"Found {len(all_tests)} components to test")
+
+    # Run tests
+    failed_tests = []
+    passed_tests = []
+    tested_components = set()  # Track which components were tested in groups
+    failed_commands = {}  # Track commands for failed tests
+
+    # First, run grouped tests if grouping is enabled
+    if enable_grouping:
+        (
+            tested_components,
+            passed_tests,
+            failed_tests,
+            failed_commands,
+        ) = run_grouped_component_tests(
+            all_tests=all_tests,
+            platform_filter=platform_filter,
+            platform_bases=platform_bases,
+            tests_dir=tests_dir,
+            build_dir=build_dir,
+            esphome_command=esphome_command,
+            continue_on_fail=continue_on_fail,
+        )
+
+    # Then run individual tests for components not in groups
+    for component, test_files in sorted(all_tests.items()):
+        for test_file in test_files:
+            test_name, platform = parse_test_filename(test_file)
+
+            # Handle "all" platform tests
+            if platform == "all":
+                # Run for all platforms
+                for plat, base_files in platform_bases.items():
+                    if platform_filter and plat != platform_filter:
+                        continue
+
+                    for base_file in base_files:
+                        platform_with_version = extract_platform_with_version(base_file)
+                        run_individual_component_test(
+                            component=component,
+                            test_file=test_file,
+                            platform=plat,
+                            platform_with_version=platform_with_version,
+                            base_file=base_file,
+                            build_dir=build_dir,
+                            esphome_command=esphome_command,
+                            continue_on_fail=continue_on_fail,
+                            tested_components=tested_components,
+                            passed_tests=passed_tests,
+                            failed_tests=failed_tests,
+                            failed_commands=failed_commands,
+                        )
+            else:
+                # Platform-specific test
+                if platform_filter and platform != platform_filter:
+                    continue
+
+                if platform not in platform_bases:
+                    print(f"No base file for platform: {platform}")
+                    continue
+
+                for base_file in platform_bases[platform]:
+                    platform_with_version = extract_platform_with_version(base_file)
+
+                    # Skip if requested platform doesn't match
+                    if (
+                        platform_filter
+                        and platform_with_version != platform_filter
+                        and not platform_with_version.startswith(f"{platform_filter}-")
+                    ):
+                        continue
+
+                    run_individual_component_test(
+                        component=component,
+                        test_file=test_file,
+                        platform=platform,
+                        platform_with_version=platform_with_version,
+                        base_file=base_file,
+                        build_dir=build_dir,
+                        esphome_command=esphome_command,
+                        continue_on_fail=continue_on_fail,
+                        tested_components=tested_components,
+                        passed_tests=passed_tests,
+                        failed_tests=failed_tests,
+                        failed_commands=failed_commands,
+                    )
+
+    # Print summary
+    print("\n" + "=" * 80)
+    print(f"Test Summary: {len(passed_tests)} passed, {len(failed_tests)} failed")
+    print("=" * 80)
+
+    if failed_tests:
+        print("\nFailed tests:")
+        for test in failed_tests:
+            print(f"  - {test}")
+
+        # Print failed commands at the end for easy copy-paste from CI logs
+        print("\n" + "=" * 80)
+        print("Failed test commands (copy-paste to reproduce locally):")
+        print("=" * 80)
+        for test in failed_tests:
+            if test in failed_commands:
+                print(f"\n# {test}")
+                print(failed_commands[test])
+        print()
+
+        return 1
+
+    return 0
+
+
+def main() -> int:
+    """Main entry point."""
+    parser = argparse.ArgumentParser(
+        description="Test ESPHome component builds with intelligent grouping"
+    )
+    parser.add_argument(
+        "-e",
+        "--esphome-command",
+        default="compile",
+        choices=["config", "compile", "clean"],
+        help="ESPHome command to run (default: compile)",
+    )
+    parser.add_argument(
+        "-c",
+        "--components",
+        default="*",
+        help="Component pattern(s) to test (default: *). Comma-separated.",
+    )
+    parser.add_argument(
+        "-t",
+        "--target",
+        help="Target platform to test (e.g., esp32-idf)",
+    )
+    parser.add_argument(
+        "-f",
+        "--continue-on-fail",
+        action="store_true",
+        help="Continue testing even if a test fails",
+    )
+    parser.add_argument(
+        "--no-grouping",
+        action="store_true",
+        help="Disable component grouping (test each component individually)",
+    )
+
+    args = parser.parse_args()
+
+    # Parse component patterns
+    component_patterns = [p.strip() for p in args.components.split(",")]
+
+    return test_components(
+        component_patterns=component_patterns,
+        platform_filter=args.target,
+        esphome_command=args.esphome_command,
+        continue_on_fail=args.continue_on_fail,
+        enable_grouping=not args.no_grouping,
+    )
+
+
+if __name__ == "__main__":
+    sys.exit(main())

script/test_component_grouping.py

@@ -0,0 +1,227 @@
+#!/usr/bin/env python3
+"""Test component grouping by finding and testing groups of components.
+
+This script analyzes components, finds groups that can be tested together,
+and runs test builds for those groups.
+"""
+
+from __future__ import annotations
+
+import argparse
+from pathlib import Path
+import subprocess
+import sys
+
+# Add esphome to path
+sys.path.insert(0, str(Path(__file__).parent.parent))
+
+from script.analyze_component_buses import (
+    analyze_all_components,
+    group_components_by_signature,
+)
+
+
+def test_component_group(
+    components: list[str],
+    platform: str,
+    esphome_command: str = "compile",
+    dry_run: bool = False,
+) -> bool:
+    """Test a group of components together.
+
+    Args:
+        components: List of component names to test together
+        platform: Platform to test on (e.g., "esp32-idf")
+        esphome_command: ESPHome command to run (config/compile/clean)
+        dry_run: If True, only print the command without running it
+
+    Returns:
+        True if test passed, False otherwise
+    """
+    components_str = ",".join(components)
+    cmd = [
+        "./script/test_build_components",
+        "-c",
+        components_str,
+        "-t",
+        platform,
+        "-e",
+        esphome_command,
+    ]
+
+    print(f"\n{'=' * 80}")
+    print(f"Testing {len(components)} components on {platform}:")
+    for comp in components:
+        print(f"  - {comp}")
+    print(f"{'=' * 80}")
+    print(f"Command: {' '.join(cmd)}\n")
+
+    if dry_run:
+        print("[DRY RUN] Skipping actual test")
+        return True
+
+    try:
+        result = subprocess.run(cmd, check=False)
+        return result.returncode == 0
+    except Exception as e:
+        print(f"Error running test: {e}")
+        return False
+
+
+def main() -> None:
+    """Main entry point."""
+    parser = argparse.ArgumentParser(
+        description="Test component grouping by finding and testing groups"
+    )
+    parser.add_argument(
+        "--platform",
+        "-p",
+        default="esp32-idf",
+        help="Platform to test (default: esp32-idf)",
+    )
+    parser.add_argument(
+        "-e",
+        "--esphome-command",
+        default="compile",
+        choices=["config", "compile", "clean"],
+        help="ESPHome command to run (default: compile)",
+    )
+    parser.add_argument(
+        "--all",
+        action="store_true",
+        help="Test all components (sets --min-size=1, --max-size=10000, --max-groups=10000)",
+    )
+    parser.add_argument(
+        "--min-size",
+        type=int,
+        default=3,
+        help="Minimum group size to test (default: 3)",
+    )
+    parser.add_argument(
+        "--max-size",
+        type=int,
+        default=10,
+        help="Maximum group size to test (default: 10)",
+    )
+    parser.add_argument(
+        "--max-groups",
+        type=int,
+        default=5,
+        help="Maximum number of groups to test (default: 5)",
+    )
+    parser.add_argument(
+        "--signature",
+        "-s",
+        help="Only test groups with this bus signature (e.g., 'spi', 'i2c', 'uart')",
+    )
+    parser.add_argument(
+        "--dry-run",
+        action="store_true",
+        help="Print commands without running them",
+    )
+
+    args = parser.parse_args()
+
+    # If --all is specified, test all components without grouping
+    if args.all:
+        # Get all components from tests/components directory
+        components_dir = Path("tests/components")
+        all_components = sorted(
+            [d.name for d in components_dir.iterdir() if d.is_dir()]
+        )
+
+        if not all_components:
+            print(f"\nNo components found in {components_dir}")
+            return
+
+        print(f"\nTesting all {len(all_components)} components together")
+
+        success = test_component_group(
+            all_components, args.platform, args.esphome_command, args.dry_run
+        )
+
+        # Print summary
+        print(f"\n{'=' * 80}")
+        print("TEST SUMMARY")
+        print(f"{'=' * 80}")
+        status = "✅ PASS" if success else "❌ FAIL"
+        print(f"{status} All components: {len(all_components)} components")
+
+        if not args.dry_run and not success:
+            sys.exit(1)
+        return
+
+    print("Analyzing all components...")
+    components, non_groupable, _ = analyze_all_components(Path("tests/components"))
+
+    print(f"Found {len(components)} components, {len(non_groupable)} non-groupable")
+
+    # Group components by signature for the platform
+    groups = group_components_by_signature(components, args.platform)
+
+    # Filter and sort groups
+    filtered_groups = []
+    for signature, comp_list in groups.items():
+        # Filter by signature if specified
+        if args.signature and signature != args.signature:
+            continue
+
+        # Remove non-groupable components
+        comp_list = [c for c in comp_list if c not in non_groupable]
+
+        # Filter by minimum size
+        if len(comp_list) < args.min_size:
+            continue
+
+        # If group is larger than max_size, we'll take a subset later
+        filtered_groups.append((signature, comp_list))
+
+    # Sort by group size (largest first)
+    filtered_groups.sort(key=lambda x: len(x[1]), reverse=True)
+
+    # Limit number of groups
+    filtered_groups = filtered_groups[: args.max_groups]
+
+    if not filtered_groups:
+        print("\nNo groups found matching criteria:")
+        print(f"  - Platform: {args.platform}")
+        print(f"  - Size: {args.min_size}-{args.max_size}")
+        if args.signature:
+            print(f"  - Signature: {args.signature}")
+        return
+
+    print(f"\nFound {len(filtered_groups)} groups to test:")
+    for signature, comp_list in filtered_groups:
+        print(f"  [{signature}]: {len(comp_list)} components")
+
+    # Test each group
+    results = []
+    for signature, comp_list in filtered_groups:
+        # Limit to max_size if group is larger
+        if len(comp_list) > args.max_size:
+            comp_list = comp_list[: args.max_size]
+
+        success = test_component_group(
+            comp_list, args.platform, args.esphome_command, args.dry_run
+        )
+        results.append((signature, comp_list, success))
+
+        if not args.dry_run and not success:
+            print(f"\n❌ FAILED: {signature} group")
+            break
+
+    # Print summary
+    print(f"\n{'=' * 80}")
+    print("TEST SUMMARY")
+    print(f"{'=' * 80}")
+    for signature, comp_list, success in results:
+        status = "✅ PASS" if success else "❌ FAIL"
+        print(f"{status} [{signature}]: {len(comp_list)} components")
+
+    # Exit with error if any tests failed
+    if not args.dry_run and any(not success for _, _, success in results):
+        sys.exit(1)
+
+
+if __name__ == "__main__":
+    main()

tests/components/a01nyub/common.yaml

@@ -1,11 +1,4 @@
-uart:
-  - id: uart_a01nyub
-    tx_pin: ${tx_pin}
-    rx_pin: ${rx_pin}
-    baud_rate: 9600
-
 sensor:
   - platform: a01nyub
     id: a01nyub_sensor
     name: a01nyub Distance
-    uart_id: uart_a01nyub

tests/components/a01nyub/test.esp32-ard.yaml

@@ -1,5 +0,0 @@
-substitutions:
-  tx_pin: GPIO17
-  rx_pin: GPIO16
-
-<<: !include common.yaml

tests/components/a01nyub/test.esp32-c3-ard.yaml

@@ -1,5 +0,0 @@
-substitutions:
-  tx_pin: GPIO4
-  rx_pin: GPIO5
-
-<<: !include common.yaml

tests/components/a01nyub/test.esp32-c3-idf.yaml

@@ -1,3 +1,6 @@
+packages:
+  uart: !include ../../test_build_components/common/uart/esp32-c3-idf.yaml
+
 substitutions:
   tx_pin: GPIO4
   rx_pin: GPIO5

tests/components/a01nyub/test.esp32-idf.yaml

@@ -1,5 +1,8 @@
 substitutions:
-  tx_pin: GPIO17
+  tx_pin: GPIO4
-  rx_pin: GPIO16
+  rx_pin: GPIO5
+
+packages:
+  uart: !include ../../test_build_components/common/uart/esp32-idf.yaml
 
 <<: !include common.yaml

tests/components/a01nyub/test.esp8266-ard.yaml

@@ -1,5 +1,4 @@
-substitutions:
+packages:
-  tx_pin: GPIO4
+  uart: !include ../../test_build_components/common/uart/esp8266-ard.yaml
-  rx_pin: GPIO5
 
 <<: !include common.yaml

tests/components/a01nyub/test.rp2040-ard.yaml

@@ -1,5 +1,4 @@
-substitutions:
+packages:
-  tx_pin: GPIO4
+  uart: !include ../../test_build_components/common/uart/rp2040-ard.yaml
-  rx_pin: GPIO5
 
 <<: !include common.yaml

tests/components/a02yyuw/common.yaml

@@ -1,11 +1,4 @@
-uart:
-  - id: uart_a02yyuw
-    tx_pin: ${tx_pin}
-    rx_pin: ${rx_pin}
-    baud_rate: 9600
-
 sensor:
   - platform: a02yyuw
     id: a02yyuw_sensor
     name: a02yyuw Distance
-    uart_id: uart_a02yyuw

tests/components/a02yyuw/test.esp32-ard.yaml

@@ -1,5 +0,0 @@
-substitutions:
-  tx_pin: GPIO17
-  rx_pin: GPIO16
-
-<<: !include common.yaml

tests/components/a02yyuw/test.esp32-c3-ard.yaml

@@ -1,5 +0,0 @@
-substitutions:
-  tx_pin: GPIO4
-  rx_pin: GPIO5
-
-<<: !include common.yaml

tests/components/a02yyuw/test.esp32-c3-idf.yaml

@@ -1,3 +1,6 @@
+packages:
+  uart: !include ../../test_build_components/common/uart/esp32-c3-idf.yaml
+
 substitutions:
   tx_pin: GPIO4
   rx_pin: GPIO5

tests/components/a02yyuw/test.esp32-idf.yaml

@@ -1,5 +1,8 @@
 substitutions:
-  tx_pin: GPIO17
+  tx_pin: GPIO4
-  rx_pin: GPIO16
+  rx_pin: GPIO5
+
+packages:
+  uart: !include ../../test_build_components/common/uart/esp32-idf.yaml
 
 <<: !include common.yaml

tests/components/a02yyuw/test.esp8266-ard.yaml

@@ -1,5 +1,4 @@
-substitutions:
+packages:
-  tx_pin: GPIO4
+  uart: !include ../../test_build_components/common/uart/esp8266-ard.yaml
-  rx_pin: GPIO5
 
 <<: !include common.yaml

tests/components/a02yyuw/test.rp2040-ard.yaml

@@ -1,5 +1,4 @@
-substitutions:
+packages:
-  tx_pin: GPIO4
+  uart: !include ../../test_build_components/common/uart/rp2040-ard.yaml
-  rx_pin: GPIO5
 
 <<: !include common.yaml

tests/components/a4988/test.esp32-ard.yaml

@@ -1,6 +0,0 @@
-substitutions:
-  step_pin: GPIO22
-  dir_pin: GPIO23
-  sleep_pin: GPIO25
-
-<<: !include common.yaml

tests/components/a4988/test.esp32-c3-ard.yaml

@@ -1,6 +0,0 @@
-substitutions:
-  step_pin: GPIO2
-  dir_pin: GPIO3
-  sleep_pin: GPIO5
-
-<<: !include common.yaml

tests/components/a4988/test.esp32-idf.yaml

@@ -1,6 +1,6 @@
 substitutions:
   step_pin: GPIO22
-  dir_pin: GPIO23
+  dir_pin: GPIO4
   sleep_pin: GPIO25
 
 <<: !include common.yaml

tests/components/a4988/test.esp8266-ard.yaml

@@ -1,6 +1,6 @@
 substitutions:
   step_pin: GPIO1
   dir_pin: GPIO2
-  sleep_pin: GPIO5
+  sleep_pin: GPIO0
 
 <<: !include common.yaml

tests/components/ac_dimmer/test.esp32-ard.yaml

@@ -1,5 +1,5 @@
 substitutions:
-  gate_pin: GPIO18
+  gate_pin: GPIO4
-  zero_cross_pin: GPIO19
+  zero_cross_pin: GPIO5
 
 <<: !include common.yaml

tests/components/ac_dimmer/test.esp32-c3-ard.yaml

@@ -1,5 +0,0 @@
-substitutions:
-  gate_pin: GPIO5
-  zero_cross_pin: GPIO4
-
-<<: !include common.yaml

tests/components/ac_dimmer/test.esp8266-ard.yaml

@@ -1,5 +1,5 @@
 substitutions:
-  gate_pin: GPIO5
+  gate_pin: GPIO0
-  zero_cross_pin: GPIO4
+  zero_cross_pin: GPIO2
 
 <<: !include common.yaml

tests/components/adc/common.yaml

@@ -1,11 +0,0 @@
-sensor:
-  - id: my_sensor
-    platform: adc
-    name: ADC Test sensor
-    update_interval: "1:01"
-    attenuation: 2.5db
-    unit_of_measurement: "°C"
-    icon: "mdi:water-percent"
-    accuracy_decimals: 5
-    setup_priority: -100
-    force_update: true

tests/components/adc/test.bk72xx-ard.yaml

@@ -1,7 +1,11 @@
-packages:
-  base: !include common.yaml
-
 sensor:
-  - id: !extend my_sensor
+  - id: my_sensor
+    platform: adc
     pin: P23
-    attenuation: !remove
+    name: ADC Test sensor
+    update_interval: "1:01"
+    unit_of_measurement: "°C"
+    icon: "mdi:water-percent"
+    accuracy_decimals: 5
+    setup_priority: -100
+    force_update: true

tests/components/adc/test.esp32-ard.yaml

@@ -1,6 +0,0 @@
-packages:
-  base: !include common.yaml
-
-sensor:
-  - id: !extend my_sensor
-    pin: A0

tests/components/adc/test.esp32-c3-ard.yaml

@@ -1,6 +0,0 @@
-packages:
-  base: !include common.yaml
-
-sensor:
-  - id: !extend my_sensor
-    pin: 4

tests/components/adc/test.esp32-c3-idf.yaml

@@ -1,6 +1,12 @@
-packages:
-  base: !include common.yaml
-
 sensor:
-  - id: !extend my_sensor
+  - id: my_sensor
-    pin: 4
+    platform: adc
+    pin: GPIO1
+    name: ADC Test sensor
+    update_interval: "1:01"
+    attenuation: 2.5db
+    unit_of_measurement: "°C"
+    icon: "mdi:water-percent"
+    accuracy_decimals: 5
+    setup_priority: -100
+    force_update: true

tests/components/adc/test.esp32-idf.yaml

@@ -1,6 +1,12 @@
-packages:
-  base: !include common.yaml
-
 sensor:
-  - id: !extend my_sensor
+  - id: my_sensor
+    platform: adc
     pin: A0
+    name: ADC Test sensor
+    update_interval: "1:01"
+    attenuation: 2.5db
+    unit_of_measurement: "°C"
+    icon: "mdi:water-percent"
+    accuracy_decimals: 5
+    setup_priority: -100
+    force_update: true

tests/components/adc/test.esp32-p4-idf.yaml

@@ -1,6 +1,12 @@
-packages:
-  base: !include common.yaml
-
 sensor:
-  - id: !extend my_sensor
+  - id: my_sensor
-    pin: GPIO50
+    platform: adc
+    pin: GPIO16
+    name: ADC Test sensor
+    update_interval: "1:01"
+    attenuation: 2.5db
+    unit_of_measurement: "°C"
+    icon: "mdi:water-percent"
+    accuracy_decimals: 5
+    setup_priority: -100
+    force_update: true

tests/components/adc/test.esp32-s2-ard.yaml

@@ -1,6 +0,0 @@
-packages:
-  base: !include common.yaml
-
-sensor:
-  - id: !extend my_sensor
-    pin: 1

tests/components/adc/test.esp32-s2-idf.yaml

@@ -1,6 +1,12 @@
-packages:
-  base: !include common.yaml
-
 sensor:
-  - id: !extend my_sensor
+  - id: my_sensor
-    pin: 1
+    platform: adc
+    pin: GPIO1
+    name: ADC Test sensor
+    update_interval: "1:01"
+    attenuation: 2.5db
+    unit_of_measurement: "°C"
+    icon: "mdi:water-percent"
+    accuracy_decimals: 5
+    setup_priority: -100
+    force_update: true

tests/components/adc/test.esp32-s3-ard.yaml

@@ -1,6 +0,0 @@
-packages:
-  base: !include common.yaml
-
-sensor:
-  - id: !extend my_sensor
-    pin: 1

tests/components/adc/test.esp32-s3-idf.yaml

@@ -1,6 +1,12 @@
-packages:
-  base: !include common.yaml
-
 sensor:
-  - id: !extend my_sensor
+  - id: my_sensor
-    pin: 1
+    platform: adc
+    pin: GPIO1
+    name: ADC Test sensor
+    update_interval: "1:01"
+    attenuation: 2.5db
+    unit_of_measurement: "°C"
+    icon: "mdi:water-percent"
+    accuracy_decimals: 5
+    setup_priority: -100
+    force_update: true

tests/components/adc/test.esp8266-ard.yaml

@@ -1,7 +1,11 @@
-packages:
-  base: !include common.yaml
-
 sensor:
-  - id: !extend my_sensor
+  - id: my_sensor
+    platform: adc
     pin: VCC
-    attenuation: !remove
+    name: ADC Test sensor
+    update_interval: "1:01"
+    unit_of_measurement: "°C"
+    icon: "mdi:water-percent"
+    accuracy_decimals: 5
+    setup_priority: -100
+    force_update: true

tests/components/adc/test.ln882x-ard.yaml

@@ -1,7 +1,11 @@
-packages:
-  base: !include common.yaml
-
 sensor:
-  - id: !extend my_sensor
+  - id: my_sensor
-    pin: PA0
+    platform: adc
-    attenuation: !remove
+    pin: A5
+    name: ADC Test sensor
+    update_interval: "1:01"
+    unit_of_measurement: "°C"
+    icon: "mdi:water-percent"
+    accuracy_decimals: 5
+    setup_priority: -100
+    force_update: true

tests/components/adc/test.rp2040-ard.yaml

@@ -1,7 +1,11 @@
-packages:
-  base: !include common.yaml
-
 sensor:
-  - id: !extend my_sensor
+  - id: my_sensor
+    platform: adc
     pin: VCC
-    attenuation: !remove
+    name: ADC Test sensor
+    update_interval: "1:01"
+    unit_of_measurement: "°C"
+    icon: "mdi:water-percent"
+    accuracy_decimals: 5
+    setup_priority: -100
+    force_update: true

tests/components/adc128s102/common.yaml

@@ -1,9 +1,3 @@
-spi:
-  - id: spi_adc128s102
-    clk_pin: ${clk_pin}
-    mosi_pin: ${mosi_pin}
-    miso_pin: ${miso_pin}
-
 adc128s102:
   cs_pin: ${cs_pin}
   id: adc128s102_adc

tests/components/adc128s102/test.esp32-ard.yaml

@@ -1,7 +0,0 @@
-substitutions:
-  clk_pin: GPIO16
-  mosi_pin: GPIO17
-  miso_pin: GPIO15
-  cs_pin: GPIO12
-
-<<: !include common.yaml

tests/components/adc128s102/test.esp32-c3-ard.yaml

@@ -1,7 +0,0 @@
-substitutions:
-  clk_pin: GPIO6
-  mosi_pin: GPIO7
-  miso_pin: GPIO5
-  cs_pin: GPIO2
-
-<<: !include common.yaml

tests/components/adc128s102/test.esp32-c3-idf.yaml

@@ -1,7 +1,7 @@
 substitutions:
-  clk_pin: GPIO6
-  mosi_pin: GPIO7
-  miso_pin: GPIO5
   cs_pin: GPIO2
 
+packages:
+  spi: !include ../../test_build_components/common/spi/esp32-c3-idf.yaml
+
 <<: !include common.yaml

tests/components/adc128s102/test.esp32-idf.yaml

@@ -1,7 +1,7 @@
 substitutions:
-  clk_pin: GPIO16
-  mosi_pin: GPIO17
-  miso_pin: GPIO15
   cs_pin: GPIO12
 
+packages:
+  spi: !include ../../test_build_components/common/spi/esp32-idf.yaml
+
 <<: !include common.yaml

tests/components/adc128s102/test.esp8266-ard.yaml

@@ -1,7 +1,10 @@
 substitutions:
-  clk_pin: GPIO14
+  clk_pin: GPIO0
-  mosi_pin: GPIO13
+  mosi_pin: GPIO2
-  miso_pin: GPIO12
+  miso_pin: GPIO16
   cs_pin: GPIO15
 
+packages:
+  spi: !include ../../test_build_components/common/spi/esp8266-ard.yaml
+
 <<: !include common.yaml

tests/components/adc128s102/test.rp2040-ard.yaml

@@ -4,4 +4,7 @@ substitutions:
   miso_pin: GPIO4
   cs_pin: GPIO5
 
+packages:
+  spi: !include ../../test_build_components/common/spi/rp2040-ard.yaml
+
 <<: !include common.yaml

tests/components/addressable_light/esp32_rmt_led_strip.esp32-ard.yaml

@@ -1,4 +0,0 @@
-substitutions:
-  pin: GPIO2
-
-<<: !include common-ard-esp32_rmt_led_strip.yaml

tests/components/addressable_light/esp32_rmt_led_strip.esp32-c3-ard.yaml

@@ -1,4 +0,0 @@
-substitutions:
-  pin: GPIO2
-
-<<: !include common-ard-esp32_rmt_led_strip.yaml

tests/components/addressable_light/fastled_clockless.esp32-ard.yaml

@@ -1,4 +0,0 @@
-substitutions:
-  pin: GPIO2
-
-<<: !include common-ard-fastled.yaml

tests/components/ade7880/common.yaml

@@ -1,11 +1,6 @@
-i2c:
-  - id: i2c_ade7880
-    scl: ${scl_pin}
-    sda: ${sda_pin}
-
 sensor:
   - platform: ade7880
-    i2c_id: i2c_ade7880
+    i2c_id: i2c_bus
     irq0_pin: ${irq0_pin}
     irq1_pin: ${irq1_pin}
     reset_pin: ${reset_pin}

tests/components/ade7880/test.esp32-ard.yaml

@@ -1,8 +0,0 @@
-substitutions:
-  scl_pin: GPIO5
-  sda_pin: GPIO4
-  irq0_pin: GPIO13
-  irq1_pin: GPIO15
-  reset_pin: GPIO16
-
-<<: !include common.yaml

tests/components/ade7880/test.esp32-c3-ard.yaml

@@ -1,8 +0,0 @@
-substitutions:
-  scl_pin: GPIO5
-  sda_pin: GPIO4
-  irq0_pin: GPIO6
-  irq1_pin: GPIO7
-  reset_pin: GPIO10
-
-<<: !include common.yaml

tests/components/ade7880/test.esp32-c3-idf.yaml

@@ -1,8 +1,9 @@
 substitutions:
-  scl_pin: GPIO5
-  sda_pin: GPIO4
   irq0_pin: GPIO6
   irq1_pin: GPIO7
-  reset_pin: GPIO10
+  reset_pin: GPIO9
+
+packages:
+  i2c: !include ../../test_build_components/common/i2c/esp32-c3-idf.yaml
 
 <<: !include common.yaml

tests/components/ade7880/test.esp32-idf.yaml

@@ -1,8 +1,9 @@
 substitutions:
-  scl_pin: GPIO5
-  sda_pin: GPIO4
   irq0_pin: GPIO13
   irq1_pin: GPIO15
-  reset_pin: GPIO16
+  reset_pin: GPIO12
+
+packages:
+  i2c: !include ../../test_build_components/common/i2c/esp32-idf.yaml
 
 <<: !include common.yaml

tests/components/ade7880/test.esp8266-ard.yaml

@@ -1,8 +1,9 @@
 substitutions:
-  scl_pin: GPIO5
-  sda_pin: GPIO4
   irq0_pin: GPIO13
   irq1_pin: GPIO15
   reset_pin: GPIO16
 
+packages:
+  i2c: !include ../../test_build_components/common/i2c/esp8266-ard.yaml
+
 <<: !include common.yaml

tests/components/ade7880/test.rp2040-ard.yaml

@@ -1,8 +1,9 @@
 substitutions:
-  scl_pin: GPIO5
-  sda_pin: GPIO4
   irq0_pin: GPIO13
   irq1_pin: GPIO15
   reset_pin: GPIO16
 
+packages:
+  i2c: !include ../../test_build_components/common/i2c/rp2040-ard.yaml
+
 <<: !include common.yaml

tests/components/ade7953_i2c/common.yaml

@@ -1,20 +1,13 @@
-i2c:
-  - id: i2c_ade7953
-    scl: ${scl_pin}
-    sda: ${sda_pin}
-
 sensor:
   - platform: ade7953_i2c
+    i2c_id: i2c_bus
     irq_pin: ${irq_pin}
     voltage:
       name: ADE7953 Voltage
-      id: ade7953_voltage
     current_a:
       name: ADE7953 Current A
-      id: ade7953_current_a
     current_b:
       name: ADE7953 Current B
-      id: ade7953_current_b
     power_factor_a:
       name: ADE7953 Power Factor A
     power_factor_b: